Spark Makerspace - User contributions [en]

Woodshop Class - Holiday Tree

2024-11-16T20:40:56Z

Dan: Created page with "Category:WoodshopCategory:Woodshop Class ==Description== Combine wood and glasswork in this seasonal decoration! Participants will split the day between the woodshop a..."

[[Category:Woodshop]][[Category:Woodshop Class]]
==Description==
Combine wood and glasswork in this seasonal decoration! Participants will split the day between the woodshop and the stained glass studio, with a lunch break in between.

In the woodshop, participants will be instructed in use of the scroll saw to cut an intricately patterned holiday tree. Students will also make a simple wood stand. After sanding and shellacking, the tree will be ready to be adorned with a stained glass ornament.

In the stained glass studio, participants will choose a pattern and learn to cut, foil, and solder glass pieces. They will then assemble the pieces into a colorful holiday ornament to hang on their wooden tree. Please Note: Participants must be able to stand for extended periods while working with tools. Closed-toed shoes must be worn.

==Tools==
''For tool guides and manuals, see: [[Woodshop Tools]]''
*Craft Knife or scissors
*Awl
*Scroll Saw
*Drill Press
*1/16-inch drill bit
*Sandpaper
*Paint brush

===Certifications===
No certifications are planned as part of this class.

==Materials==
*1/4-inch thick hardwood, 6-inch by 8-inch board (cherry or walnut recommended)
*Pre-made base
*Tape (clear packing tape recommended)
*Shellac or other wood finish

==Handout==
[[media:WS Class SparkHolidayTreeTemplate.pdf|&dArr; ''Download Holiday Tree Template'']]

[[media:WS Class Holiday Tree Handout.pdf|&dArr; ''Download Holiday Tree Class Handout'']]

File:WS Class Holiday Tree Handout.pdf

2024-11-16T20:39:46Z

Dan: Handout for Woodshop holiday tree class

== Summary ==
Handout for Woodshop holiday tree class

File:WS Class SparkHolidayTreeTemplate.pdf

2024-11-16T20:39:08Z

Dan: Template for Woodshop Holiday Tree class

== Summary ==
Template for Woodshop Holiday Tree class

Woodshop Classes

2024-11-16T20:35:26Z

Dan:

[[Category:Woodshop]][[Category:Woodshop Class]]
The Spark Woodshop teaches two kinds of classes: instruction and project. Instructional classes are currently for Spark members only, and focus on teaching the use of one or two specific tools. Students learn the operation of those tools, which allows them to use those tools at any time. Project based classes are open to the general public, and center around a woodworking project. As well as learning appropriate tools, students also learn design, assembly, and finishing techniques, and take the project home at the end of the class.

To sign up for classes, visit the [https://www.eventbrite.com/o/spark-makerspace-14630696958 Spark Eventbrite] page. New classes are announced on the [https://www.sparkmakerspace.org/classes Spark website], the [https://www.facebook.com/sparkmakerspace/ Spark Facebook] page, and through e-mail on the Spark mailing list. Class descriptions identify which tools will be used in the class.

== Upcoming Classes ==
Upcoming classes can be found on the [https://www.sparkmakerspace.org/classes Classes page] of the Spark Makerspace main website. Most of the woodshop instructor focus is on certification classes for the tools, which is for members only. If you're a member, check the Spark emails for a link to member-only certification classes. 

==Student Information==
If students are not Spark member, or Spark members who have not yet been approved for Woodshop access, they should read the [[media:WS_NonMember_Rules_2020-12-29.pdf|Non-Member Safety Rules]] and expect to sign a liability waiver prior to the start of classes. Paper copies of the rules will also be available.

===Student Guidance===
Suggestions for students on attire, foods, parking, etc. is available in the [[media:WS_Student_Prep.pdf|Woodshop Class Preparation Guide]], and reproduced below.
====What to Wear:====
:'''''Comfortable shoes and appropriate clothes.'''''
:Students should expect to spend most of the class standing on their feet, so comfortable and supportive '''closed-toe''' footwear is important. Students should expect that clothing worn in the shop may end up full of shavings, sawdust, splinters, and glue. If the class includes power tool use (most do), students should avoid hanging cords, loose sleeves, or other entanglement hazards in clothing. Coats and purses may be hung on the coat rack in the shop, but are likely to get dusty during long classes. Please plan accordingly.
====What to Bring:====
:'''''Drinks and a lunch.'''''
:Students should bring drinks and snacks, if desired. Weekend classes over three hours generally incorporate a one hour lunch break. Spark has a refrigerator and microwave available,or students can avail themselves of a number of restaurants in downtown New London.

:'''''Personal Protective Equipment (optional).'''''
:All classes in the woodshop will require the use of protective eyewear (ANSI Z87 rated). Ear and respiratory protection is also suggested for most classes. If you have personal equipment to meet these requirements, we encourage you to bring it. If you don’t have any of this gear, don’t worry - Spark will supply all the required equipment to safely complete your class.
====Where to Park:====
:'''''On the street, or in back of the building.'''''
:Street parking is usually available on State Street, but is limited to 2 hour parking between 8am and 6pm. For non-members, the street parking allows easier access to the building as only the front door has a doorbell. There are also some parking spaces in the rear of the building. If you park in back,please ensure that you are in a Spark space and not one belonging to the church. Parking gets quite tight on Sunday mornings or when the church has an event. Non-members parking in the rear of the building should expect to knock VERY LOUDLY on the rear door in order to be let into the building.

==Class Information==
===Bandsaw Boxes===
Students will make a small box with drawer(s) out of a single piece of stock to be taken home at the end of the class. Students will be introduced to gluing techniques, several bandsaw techniques, and basic methods of finishing (shellac). Students should expect to do a significant amount of hand sanding as part of the process. Students will gain significant experience with the bandsaws and the bench sander during this class.

''For more information, see: [[Woodshop Class - Bandsaw Box]]''

===Certification Crates===
This intensive two-day introduction to the woodshop starts with two pieces of rough-cut fir and ends with a light-duty wooden crate for the student to take home. Students will then receive safety instructions, operation guidance, and usage certification for most of the tools in the shop.

''For more information, see: [[Woodshop Class - Certification Crate]]''

===Cutting Boards===
Students will build a wooden cutting board. Students will start with mixed strips of wood, and will glue, flatten, shape, groove, and finish the cutting board. This is a two-session class, and at the end of the second class students will take their project home. Students will use the table saw, planer, plunge router, and router table as part of this class.

''For more information, see: [[Woodshop Class - Cutting Board]]''

===Holiday Trees (collaboration with Stained Glass)===
Combine wood and glasswork in this seasonal decoration! Participants will split the day between the woodshop and the stained glass studio, with a lunch break in between.

In the woodshop, participants will be instructed in use of the scroll saw to cut an intricately patterned holiday tree. Students will also make a simple wood stand. After sanding and shellacking, the tree will be ready to be adorned with a stained glass ornament.

In the stained glass studio, participants will choose a pattern and learn to cut, foil, and solder glass pieces. They will then assemble the pieces into a colorful holiday ornament to hang on their wooden tree. Please Note: Participants must be able to stand for extended periods while working with tools. Closed-toed shoes must be worn.
''For more information, see: [[Woodshop Class - Holiday Tree]]''

===Kentucky Stick Chair===

Build an outdoor folding chair in a day! Students will cut and drill parts to create a folding chair, commonly called a Kentucky Stick Chair. The chair, made out of cedar, is ideal for sitting on a porch or at the beach on a summer day. Students will spend the day laying out, cutting, and drilling more than 40 parts to make the complete chair. The finished chairs will be taken home at the end of the day.

''For more information, see: [[Woodshop Class - Stick Chair]]''

===Mallet (Laminated)===
This class is aimed at the complete woodshop novice. Students will build a laminated wooden mallet using oak and epoxy. At the end of the class, students will take home their mallet. As part of the class, students will be signed off on the compound miter saw and the bandsaw, and will get an introduction to the drill press, router, and table saw.

''For more information, see: [[Woodshop Class - Laminated Mallet]]''

===Marking Knife===
Students will be taught how to make a traditional steel marking knife. This class will provide instruction on how to form, heat treat, and temper O1 steel. This two-day class will go step-by-step through the manufacture of the complete marking knife, which will be taken home at the end of class.

''For more information, see: [[Woodshop Class - Marking Knife]]''

===Napkin Holder and Trivet===
Students will make a matching napkin holder and a trivet out of a single laminate board with contrasting colors. Students will learn how to set up and use the router table to cut dados and round over edges. Finishing techniques including applying shellac and mineral oil will also be demonstrated. Members will be certified on the chop saw and the router table as part of this class.

''For more information, see: [[Woodshop Class - Napkin Holder]]''

===Sharpening Workshop===
Students will be introduced to the basics of woodshop sharpening. The instructor will discuss the available methods and techniques, and introduce the sandpaper-on-glass method available in the Spark woodshop. Students will practice by bringing one of the Spark woodshop's dull chisels back to a razor sharp cutting edge.

''For more information, see: [[Woodshop Class - Sharpening Workshop]]''

===Six-Pack Carrier===
Students will be introduced to the basics of woodshop sharpening. The instructor will discuss the available methods and techniques, and introduce the sandpaper-on-glass method available in the Spark woodshop. Students will practice by bringing one of the Spark woodshop's dull chisels back to a razor sharp cutting edge.

''For more information, see: [[Woodshop Class - Six-Pack Carrier]]''

===Viking Chair===
This class is intended to teach the use of common portable power tools. Students will make a Viking chair, also called a bog, stargazer, or one-board chair

''For more information, see: [[Woodshop Class - Viking Chair]]''

===Whale Automata===
This class started as a collaborative program between the Lyman Allyn Art Museum and Spark Makerspace. Students will assemble and decorate a type of kinetic artwork known as an Automata.

''For more information, see: [[Woodshop Class - Whale Automata]]''

File:WS General Rules.pdf

2024-08-04T16:55:36Z

Dan: Dan uploaded a new version of File:WS General Rules.pdf

== Summary ==
Woodshop general safety rules, updated 21 Oct 2021. COVID note removed, updates for Union St. building

File:WS General Rules.pdf

2024-08-04T16:51:17Z

Dan: Dan uploaded a new version of File:WS General Rules.pdf

== Summary ==
Woodshop general safety rules, updated 21 Oct 2021. COVID note removed, updates for Union St. building

Woodshop Classes

2024-04-06T20:23:34Z

Dan: /* Kentucky Stick Chair */

[[Category:Woodshop]][[Category:Woodshop Class]]
The Spark Woodshop teaches two kinds of classes: instruction and project. Instructional classes are currently for Spark members only, and focus on teaching the use of one or two specific tools. Students learn the operation of those tools, which allows them to use those tools at any time. Project based classes are open to the general public, and center around a woodworking project. As well as learning appropriate tools, students also learn design, assembly, and finishing techniques, and take the project home at the end of the class.

To sign up for classes, visit the [https://www.eventbrite.com/o/spark-makerspace-14630696958 Spark Eventbrite] page. New classes are announced on the [https://www.sparkmakerspace.org/classes Spark website], the [https://www.facebook.com/sparkmakerspace/ Spark Facebook] page, and through e-mail on the Spark mailing list. Class descriptions identify which tools will be used in the class.

== Upcoming Classes ==
Upcoming classes can be found on the [https://www.sparkmakerspace.org/classes Classes page] of the Spark Makerspace main website. Most of the woodshop instructor focus is on certification classes for the tools, which is for members only. If you're a member, check the Spark emails for a link to member-only certification classes. 

==Student Information==
If students are not Spark member, or Spark members who have not yet been approved for Woodshop access, they should read the [[media:WS_NonMember_Rules_2020-12-29.pdf|Non-Member Safety Rules]] and expect to sign a liability waiver prior to the start of classes. Paper copies of the rules will also be available.

===Student Guidance===
Suggestions for students on attire, foods, parking, etc. is available in the [[media:WS_Student_Prep.pdf|Woodshop Class Preparation Guide]], and reproduced below.
====What to Wear:====
:'''''Comfortable shoes and appropriate clothes.'''''
:Students should expect to spend most of the class standing on their feet, so comfortable and supportive '''closed-toe''' footwear is important. Students should expect that clothing worn in the shop may end up full of shavings, sawdust, splinters, and glue. If the class includes power tool use (most do), students should avoid hanging cords, loose sleeves, or other entanglement hazards in clothing. Coats and purses may be hung on the coat rack in the shop, but are likely to get dusty during long classes. Please plan accordingly.
====What to Bring:====
:'''''Drinks and a lunch.'''''
:Students should bring drinks and snacks, if desired. Weekend classes over three hours generally incorporate a one hour lunch break. Spark has a refrigerator and microwave available,or students can avail themselves of a number of restaurants in downtown New London.

:'''''Personal Protective Equipment (optional).'''''
:All classes in the woodshop will require the use of protective eyewear (ANSI Z87 rated). Ear and respiratory protection is also suggested for most classes. If you have personal equipment to meet these requirements, we encourage you to bring it. If you don’t have any of this gear, don’t worry - Spark will supply all the required equipment to safely complete your class.
====Where to Park:====
:'''''On the street, or in back of the building.'''''
:Street parking is usually available on State Street, but is limited to 2 hour parking between 8am and 6pm. For non-members, the street parking allows easier access to the building as only the front door has a doorbell. There are also some parking spaces in the rear of the building. If you park in back,please ensure that you are in a Spark space and not one belonging to the church. Parking gets quite tight on Sunday mornings or when the church has an event. Non-members parking in the rear of the building should expect to knock VERY LOUDLY on the rear door in order to be let into the building.

==Class Information==
===Bandsaw Boxes===
Students will make a small box with drawer(s) out of a single piece of stock to be taken home at the end of the class. Students will be introduced to gluing techniques, several bandsaw techniques, and basic methods of finishing (shellac). Students should expect to do a significant amount of hand sanding as part of the process. Students will gain significant experience with the bandsaws and the bench sander during this class.

''For more information, see: [[Woodshop Class - Bandsaw Box]]''

===Certification Crates===
This intensive two-day introduction to the woodshop starts with two pieces of rough-cut fir and ends with a light-duty wooden crate for the student to take home. Students will then receive safety instructions, operation guidance, and usage certification for most of the tools in the shop.

''For more information, see: [[Woodshop Class - Certification Crate]]''

===Cutting Boards===
Students will build a wooden cutting board. Students will start with mixed strips of wood, and will glue, flatten, shape, groove, and finish the cutting board. This is a two-session class, and at the end of the second class students will take their project home. Students will use the table saw, planer, plunge router, and router table as part of this class.

''For more information, see: [[Woodshop Class - Cutting Board]]''

===Kentucky Stick Chair===

Build an outdoor folding chair in a day! Students will cut and drill parts to create a folding chair, commonly called a Kentucky Stick Chair. The chair, made out of cedar, is ideal for sitting on a porch or at the beach on a summer day. Students will spend the day laying out, cutting, and drilling more than 40 parts to make the complete chair. The finished chairs will be taken home at the end of the day.

''For more information, see: [[Woodshop Class - Stick Chair]]''

===Mallet (Laminated)===
This class is aimed at the complete woodshop novice. Students will build a laminated wooden mallet using oak and epoxy. At the end of the class, students will take home their mallet. As part of the class, students will be signed off on the compound miter saw and the bandsaw, and will get an introduction to the drill press, router, and table saw.

''For more information, see: [[Woodshop Class - Laminated Mallet]]''

===Marking Knife===
Students will be taught how to make a traditional steel marking knife. This class will provide instruction on how to form, heat treat, and temper O1 steel. This two-day class will go step-by-step through the manufacture of the complete marking knife, which will be taken home at the end of class.

''For more information, see: [[Woodshop Class - Marking Knife]]''

===Napkin Holder and Trivet===
Students will make a matching napkin holder and a trivet out of a single laminate board with contrasting colors. Students will learn how to set up and use the router table to cut dados and round over edges. Finishing techniques including applying shellac and mineral oil will also be demonstrated. Members will be certified on the chop saw and the router table as part of this class.

''For more information, see: [[Woodshop Class - Napkin Holder]]''

===Sharpening Workshop===
Students will be introduced to the basics of woodshop sharpening. The instructor will discuss the available methods and techniques, and introduce the sandpaper-on-glass method available in the Spark woodshop. Students will practice by bringing one of the Spark woodshop's dull chisels back to a razor sharp cutting edge.

''For more information, see: [[Woodshop Class - Sharpening Workshop]]''

===Six-Pack Carrier===
Students will be introduced to the basics of woodshop sharpening. The instructor will discuss the available methods and techniques, and introduce the sandpaper-on-glass method available in the Spark woodshop. Students will practice by bringing one of the Spark woodshop's dull chisels back to a razor sharp cutting edge.

''For more information, see: [[Woodshop Class - Six-Pack Carrier]]''

===Viking Chair===
This class is intended to teach the use of common portable power tools. Students will make a Viking chair, also called a bog, stargazer, or one-board chair

''For more information, see: [[Woodshop Class - Viking Chair]]''

===Whale Automata===
This class started as a collaborative program between the Lyman Allyn Art Museum and Spark Makerspace. Students will assemble and decorate a type of kinetic artwork known as an Automata.

''For more information, see: [[Woodshop Class - Whale Automata]]''

File:WS Class WhaleAutomata Handout.pdf

2024-04-06T20:15:02Z

Dan: Dan uploaded a new version of File:WS Class WhaleAutomata Handout.pdf

X-Carve Router

2024-04-06T16:51:19Z

Dan:

[[Category:Woodshop]][[Category:X-Carve]]
==Introduction==
Spark Makerspace has an X-Carve CNC (computer numeric controlled) router for use by qualified members. Unlike most tools, all Spark instruction and documentation for the X-carve is in wiki format for easy reference. Certification classes are available for Spark members, and notifications of upcoming classes will be emailed out to the membership.

==Tool Safety==
As with all tools in the Spark Woodshop, safety is paramount.
*Wear proper personal protection equipment (safety glasses, hearing protection, respiratory protection)
*Keep loose clothing, hair, and jewelry away from the spindle motor
*Do not bypass any safety devices
*Keep hands out of the machine operating area anytime the e-stop is off
*If something is broken or breaks, notify one of the wood shop leads at [mailto:woodshop@sparkmakerspace.org woodshop@sparkmakerspace.org]

==X-Carve Basics==
''See also: [[X-Carve: Glossary]]''

Spark has an X-Carve CNC machine with a 75cm x 75cm (29.5in x 29.5in) working area. The computer software used to control the machine is [[X-Carve: Easel|Easel]], a cloud-based software. Spark members planning to use the X-Carve will need to sign up for an Easel account, which can be used to design programming for the X-Carve from any computer with internet access. Users can log into Easel from the computer in the woodshop to control the X-Carve.

===X-Carve Capabilities===
The X-Carve/Easel combination is capable of cutting and carving many kinds of wood and plastic, but not metal. Complex parts or surface engravings may be cut. However, the X-Carve/Easel combination is limited to making mostly flat cuts. Without additional software, users will not be able to do 3D surfacing operations. For more information, talk to one of the Woodshop Leads.

===X-Carve Parts===
[[file:WS_X-Carve_MachineParts.png|X-Carve Parts]]
<ol style="list-style-type:upper-alpha">
<li>Emergency Stop (E-stop) - emergency shutoff for machine. To use, push down. To reset, twist clockwise and pull up. </li>
<li>Machine controller - Translates between the computer and the motors driving the machine. Power switch is on the rear of the controller, next to the power cord.</li>
<li>X-Axis - Gantry and drive motor for left and right movement</li>
<li>Y-Axis - Rails and drive motors for forward and backwards movement</li>
<li>Machine bed - a fairly flat surface, with a number of threaded holes for clamping. Should never come in contact with the cutter</li>
<li>Router - the spindle motor for the X-carve. The top of the router has an on/off switch and speed controls, which are controlled by the operator, not the computer</li>
<li>Collet and nut - holds the cutting tool. The collet should should always remain in the collet nut</li>
<li>Cutting tool (“cutter”) - size, shape, and style will vary according to the material being cut</li>
</ol>

==X-Carve Operation Flow Chart==
[[File:WS_XCarve_FlowChart.png|600px|link=https://wiki.sparkmakerspace.org/images/8/86/WS_XCarve_FlowChart.png|Click for larger version]]

{|class="wikitable" style="text-align: center"
!At the Computer !! On the CNC Machine
|-
|[[X-Carve: Easel|Start new project]] ||
|-
|[[X-Carve: Easel - Materials|Choose project material]] || [[X-Carve: Mounting|Mount material]]
|-
|[[X-Carve: Easel - Cutters|Choose cutting tool]] || [[X-Carve: Install Cutter|Install cutting tool]]
|-
|[[X-Carve: Easel - Depths and Speeds|Choose depth of cut, feeds and speeds]] || [[X-Carve: Spindle|Set router speed]]
|-
|[[X-Carve: Easel - Geometry|Define geometry]] ||
|-
|[[X-Carve: Easel - Features|Define features]] ||
|-
|[[X-Carve: Easel - Toolpaths|Create tool paths]] ||
|-
|[[X-Carve: Easel - Simulation|Run Simulation]] ||
|-
| || [[X-Carve: Tool Length|Set tool length]]
|-
| || [[X-Carve: Set Origin|Set X-Y zero position]]
|-
| || [[X-Carve: Spindle|Power on router]]
|-
|[[X-Carve: Easel - Carve|Start CNC carving]] ||
|}

The X-Carve is the last step in an overall design process. A series of steps must happen before the machine is ready to cut.

As the first step towards CNC machining, the user must define their project in a digital vector format. For engineering purposes, this is often a CAD (computer aided design) file. For artistic purposes, this may be from a variety of two or three dimensional drawing or modeling softwares. This file will be used to define the [[X-Carve: Easel - Geometry|geometry]] of the final workpiece.

The file is imported into a CAM (computer aided manufacture) software package. For Spark, the primary CAM package is the cloud-based Easel software, which is free to use. Users will work with the CAM software to establish [[X-Carve: Easel - Features|features]] based on the geometry. Features include things like holes, profiles, pockets, bosses, or surfaces of the design. The size and format of these features will dictate which kind of [[X-Carve: Easel - Cutters|cutting tool]] is chosen for the project.

The user will guide the CAM software in creating [[X-Carve: Easel - Toolpaths|tool paths]] which define the exact motion of the cutting tool, including the [[X-Carve: Easel - Depths and Speeds|rotational and linear speeds]]. Toolpath creation is nearly 100% automated in Easel. The toolpaths are exported as G-code, which is a language specific to CNC tools. The G-code is sent to the machine controller, which drives the motors moving the machine.

To help keep track of all the terms unique to CNC programming, the Spark Woodshop has put together a [[X-Carve: Glossary| glossary of CNC terms]].

==X-Carve Example==

The certification class for the X-Carve will use Easel software to carve a small plastic keychain. The class example part is [[X-Carve: Example|a round tuit]], for all those projects waiting for you to get one. The parts of the example are linked in the table below.

{|class="wikitable"
|-
|[[X-Carve: Easel|Login to Easel and Start a New Project]]
|-
|[[X-Carve: Example Geometry|Part 1: Creating Geometry and Features]]
|-
|[[X-Carve: Example Machine Setup|Part 2: Setting Up the Machine]]
|-
|[[X-Carve: Example Carve|Part 3: Carving the Part]]
|}

==X-Carve Baseline Configuration==
#E-stop is pressed
#Router is powered off
#Computer and controller are left powered on
#Cutter is removed from the router spindle
#Collet and nut are removed from the router spindle, and put in the correct location on the CNC storage tray
#All clamp arms, clamp bases, and clamp screws are removed from the work table and put in the correct location on the CNC storage tray
#The machine and the area around it is cleaned of chips and debris

==Examples==
<gallery>
File:WS Photo Proj CNCAwards.jpg|Award bases made on the X-Carve router
</gallery>

File:WS Photo Proj CNCAwards.jpg

2024-04-06T16:50:25Z

Dan: Award bases for the 2023 Spark Gala. Gears cut on the X-Carve router

== Summary ==
Award bases for the 2023 Spark Gala. Gears cut on the X-Carve router

Woodshop Classes

2024-04-06T16:17:38Z

Dan: /* Kentucky Stick Chair */

[[Category:Woodshop]][[Category:Woodshop Class]]
The Spark Woodshop teaches two kinds of classes: instruction and project. Instructional classes are currently for Spark members only, and focus on teaching the use of one or two specific tools. Students learn the operation of those tools, which allows them to use those tools at any time. Project based classes are open to the general public, and center around a woodworking project. As well as learning appropriate tools, students also learn design, assembly, and finishing techniques, and take the project home at the end of the class.

To sign up for classes, visit the [https://www.eventbrite.com/o/spark-makerspace-14630696958 Spark Eventbrite] page. New classes are announced on the [https://www.sparkmakerspace.org/classes Spark website], the [https://www.facebook.com/sparkmakerspace/ Spark Facebook] page, and through e-mail on the Spark mailing list. Class descriptions identify which tools will be used in the class.

== Upcoming Classes ==
Upcoming classes can be found on the [https://www.sparkmakerspace.org/classes Classes page] of the Spark Makerspace main website. Most of the woodshop instructor focus is on certification classes for the tools, which is for members only. If you're a member, check the Spark emails for a link to member-only certification classes. 

==Student Information==
If students are not Spark member, or Spark members who have not yet been approved for Woodshop access, they should read the [[media:WS_NonMember_Rules_2020-12-29.pdf|Non-Member Safety Rules]] and expect to sign a liability waiver prior to the start of classes. Paper copies of the rules will also be available.

===Student Guidance===
Suggestions for students on attire, foods, parking, etc. is available in the [[media:WS_Student_Prep.pdf|Woodshop Class Preparation Guide]], and reproduced below.
====What to Wear:====
:'''''Comfortable shoes and appropriate clothes.'''''
:Students should expect to spend most of the class standing on their feet, so comfortable and supportive '''closed-toe''' footwear is important. Students should expect that clothing worn in the shop may end up full of shavings, sawdust, splinters, and glue. If the class includes power tool use (most do), students should avoid hanging cords, loose sleeves, or other entanglement hazards in clothing. Coats and purses may be hung on the coat rack in the shop, but are likely to get dusty during long classes. Please plan accordingly.
====What to Bring:====
:'''''Drinks and a lunch.'''''
:Students should bring drinks and snacks, if desired. Weekend classes over three hours generally incorporate a one hour lunch break. Spark has a refrigerator and microwave available,or students can avail themselves of a number of restaurants in downtown New London.

:'''''Personal Protective Equipment (optional).'''''
:All classes in the woodshop will require the use of protective eyewear (ANSI Z87 rated). Ear and respiratory protection is also suggested for most classes. If you have personal equipment to meet these requirements, we encourage you to bring it. If you don’t have any of this gear, don’t worry - Spark will supply all the required equipment to safely complete your class.
====Where to Park:====
:'''''On the street, or in back of the building.'''''
:Street parking is usually available on State Street, but is limited to 2 hour parking between 8am and 6pm. For non-members, the street parking allows easier access to the building as only the front door has a doorbell. There are also some parking spaces in the rear of the building. If you park in back,please ensure that you are in a Spark space and not one belonging to the church. Parking gets quite tight on Sunday mornings or when the church has an event. Non-members parking in the rear of the building should expect to knock VERY LOUDLY on the rear door in order to be let into the building.

==Class Information==
===Bandsaw Boxes===
Students will make a small box with drawer(s) out of a single piece of stock to be taken home at the end of the class. Students will be introduced to gluing techniques, several bandsaw techniques, and basic methods of finishing (shellac). Students should expect to do a significant amount of hand sanding as part of the process. Students will gain significant experience with the bandsaws and the bench sander during this class.

''For more information, see: [[Woodshop Class - Bandsaw Box]]''

===Certification Crates===
This intensive two-day introduction to the woodshop starts with two pieces of rough-cut fir and ends with a light-duty wooden crate for the student to take home. Students will then receive safety instructions, operation guidance, and usage certification for most of the tools in the shop.

''For more information, see: [[Woodshop Class - Certification Crate]]''

===Cutting Boards===
Students will build a wooden cutting board. Students will start with mixed strips of wood, and will glue, flatten, shape, groove, and finish the cutting board. This is a two-session class, and at the end of the second class students will take their project home. Students will use the table saw, planer, plunge router, and router table as part of this class.

''For more information, see: [[Woodshop Class - Cutting Board]]''

===Kentucky Stick Chair===

Build an outdoor folding chair in a day! Students will cut and drill parts to create a folding chair, commonly called a Kentucky Stick Chair. The chair, made out of cedar, is ideal for sitting on a porch or at the beach on a summer day.

Students will spend the day laying out, cutting, and drilling more than 40 parts to make the complete chair. The finished chairs will be taken home at the end of the day.

''For more information, see: [[Woodshop Class - Stick Chair]]''

===Mallet (Laminated)===
This class is aimed at the complete woodshop novice. Students will build a laminated wooden mallet using oak and epoxy. At the end of the class, students will take home their mallet. As part of the class, students will be signed off on the compound miter saw and the bandsaw, and will get an introduction to the drill press, router, and table saw.

''For more information, see: [[Woodshop Class - Laminated Mallet]]''

===Marking Knife===
Students will be taught how to make a traditional steel marking knife. This class will provide instruction on how to form, heat treat, and temper O1 steel. This two-day class will go step-by-step through the manufacture of the complete marking knife, which will be taken home at the end of class.

''For more information, see: [[Woodshop Class - Marking Knife]]''

===Napkin Holder and Trivet===
Students will make a matching napkin holder and a trivet out of a single laminate board with contrasting colors. Students will learn how to set up and use the router table to cut dados and round over edges. Finishing techniques including applying shellac and mineral oil will also be demonstrated. Members will be certified on the chop saw and the router table as part of this class.

''For more information, see: [[Woodshop Class - Napkin Holder]]''

===Sharpening Workshop===
Students will be introduced to the basics of woodshop sharpening. The instructor will discuss the available methods and techniques, and introduce the sandpaper-on-glass method available in the Spark woodshop. Students will practice by bringing one of the Spark woodshop's dull chisels back to a razor sharp cutting edge.

''For more information, see: [[Woodshop Class - Sharpening Workshop]]''

===Six-Pack Carrier===
Students will be introduced to the basics of woodshop sharpening. The instructor will discuss the available methods and techniques, and introduce the sandpaper-on-glass method available in the Spark woodshop. Students will practice by bringing one of the Spark woodshop's dull chisels back to a razor sharp cutting edge.

''For more information, see: [[Woodshop Class - Six-Pack Carrier]]''

===Viking Chair===
This class is intended to teach the use of common portable power tools. Students will make a Viking chair, also called a bog, stargazer, or one-board chair

''For more information, see: [[Woodshop Class - Viking Chair]]''

===Whale Automata===
This class started as a collaborative program between the Lyman Allyn Art Museum and Spark Makerspace. Students will assemble and decorate a type of kinetic artwork known as an Automata.

''For more information, see: [[Woodshop Class - Whale Automata]]''

Woodshop Class - Whale Automata

2024-04-06T16:16:49Z

Dan: Created page with "Category:WoodshopCategory:Woodshop Class ==Description== This class started as a collaborative program between the Lyman Allyn Art Museum and Spark Makerspace. Student..."

[[Category:Woodshop]][[Category:Woodshop Class]]
==Description==
This class started as a collaborative program between the Lyman Allyn Art Museum and Spark Makerspace. Students will assemble and decorate a type of kinetic artwork known as an Automata.

==Tools==
''For tool guides and manuals, see: [[Woodshop Tools]]''
*Scissors or craft knife
*Pen or pencil
*Awl
*Drill or drill press
**1/16” drill bit
**7/64” drill bit
*Needle-nosed pliers
*Hammer

===Certifications===
No certification will occur as part of this class

==Materials==
*EVA foam sheet
*3/32 aluminum welding rod
*0.041” SS lock wire
*8mm wooden beads
*Craft or popsicle stick
*Hot melt or CA glue
*1-1/4" wide wooden strip, 1/2" to 3/4" thick
*1 inch wire nails

==Handout==
[[media:WS Class WhaleAutomata Handout.pdf|&dArr; ''Download Whale Automata Class Handout'']]

==Examples==
<gallery>
File:WS Class Photo WhaleAutomataAnimation.gif|An example of the completed automaton
</gallery>

File:WS Class WhaleAutomata Handout.pdf

2024-04-06T16:11:51Z

Dan:

File:WS Class Photo WhaleAutomataAnimation.gif

2024-04-06T16:08:13Z

Dan:

Woodshop Class - Six-Pack Carrier

2024-04-06T15:56:09Z

Dan: /* Tools */

[[Category:Woodshop]][[Category:Woodshop Class]]
==Description==
This class will teach introductory hand tool use and woodworking assembly techniques. Students will cut, drill, screw, nail, glue, and sand the parts of a six pack carrier, including wooden dividers. At the end of the class, students will take the assembled carrier home to be stained, painted, clear-coated, or left raw to develop a natural patina through use.

==Tools==
''For tool guides and manuals, see: [[Woodshop Tools]]''
*Cordless drill
*Drill Bits:
**3/4-inch spade bit
**<nowiki>#</nowiki>6 countersink bit
**1/16-inch twist bit
*Combination square
*Measuring tape
*Pencil
*Awl
*Miter saw
*Screwdriver
*Coping saw or dovetail saw
*Hammer
*Rasp
*Sander

===Certifications===
No certifications occur as part of this class.

==Materials==
*1” x 6” pine or fir (nominal; actual size 3/4" x 5-1/2"), 3 pieces 8-¼ inches long
*1/4" x 1-1/2" x 48” hardwood or plywood; popular will be used for this class
*1/4" x 3-1/2" x 24” hardwood for plywood; poplar will be used for this class
*<nowiki>#</nowiki>8 x 2” flat head wood screws
*17ga x 1” nails
*Wood glue; Titebond II will be used for this class

==Handout==
[[media:WS Class SixPackCarrier Handout.pdf|&dArr; ''Download Six-Pack Carrier Class Handout'']]

==Examples==
<gallery>
File:WS Class Photo 6PackCarrierExample.jpg|Example of the carrier in (non-alcoholic) use
</gallery>

Woodshop Class - Six-Pack Carrier

2024-04-06T15:56:00Z

Dan: /* Materials */

[[Category:Woodshop]][[Category:Woodshop Class]]
==Description==
This class will teach introductory hand tool use and woodworking assembly techniques. Students will cut, drill, screw, nail, glue, and sand the parts of a six pack carrier, including wooden dividers. At the end of the class, students will take the assembled carrier home to be stained, painted, clear-coated, or left raw to develop a natural patina through use.

==Tools==
''For tool guides and manuals, see: [[Woodshop Tools]]''
*Cordless drill
*Drill Bits:
**3/4-inch spade bit
**#6 countersink bit
**1/16-inch twist bit
*Combination square
*Measuring tape
*Pencil
*Awl
*Miter saw
*Screwdriver
*Coping saw or dovetail saw
*Hammer
*Rasp
*Sander

===Certifications===
No certifications occur as part of this class.

==Materials==
*1” x 6” pine or fir (nominal; actual size 3/4" x 5-1/2"), 3 pieces 8-¼ inches long
*1/4" x 1-1/2" x 48” hardwood or plywood; popular will be used for this class
*1/4" x 3-1/2" x 24” hardwood for plywood; poplar will be used for this class
*<nowiki>#</nowiki>8 x 2” flat head wood screws
*17ga x 1” nails
*Wood glue; Titebond II will be used for this class

==Handout==
[[media:WS Class SixPackCarrier Handout.pdf|&dArr; ''Download Six-Pack Carrier Class Handout'']]

==Examples==
<gallery>
File:WS Class Photo 6PackCarrierExample.jpg|Example of the carrier in (non-alcoholic) use
</gallery>

Woodshop Class - Six-Pack Carrier

2024-04-06T15:55:12Z

Dan: Created page with "Category:WoodshopCategory:Woodshop Class ==Description== This class will teach introductory hand tool use and woodworking assembly techniques. Students will cut, drill..."

[[Category:Woodshop]][[Category:Woodshop Class]]
==Description==
This class will teach introductory hand tool use and woodworking assembly techniques. Students will cut, drill, screw, nail, glue, and sand the parts of a six pack carrier, including wooden dividers. At the end of the class, students will take the assembled carrier home to be stained, painted, clear-coated, or left raw to develop a natural patina through use.

==Tools==
''For tool guides and manuals, see: [[Woodshop Tools]]''
*Cordless drill
*Drill Bits:
**3/4-inch spade bit
**#6 countersink bit
**1/16-inch twist bit
*Combination square
*Measuring tape
*Pencil
*Awl
*Miter saw
*Screwdriver
*Coping saw or dovetail saw
*Hammer
*Rasp
*Sander

===Certifications===
No certifications occur as part of this class.

==Materials==
*1” x 6” pine or fir (nominal; actual size 3/4" x 5-1/2"), 3 pieces 8-¼ inches long
*1/4" x 1-1/2" x 48” hardwood or plywood; popular will be used for this class
*1/4" x 3-1/2" x 24” hardwood for plywood; poplar will be used for this class
*#8 x 2” flat head wood screws
*17ga x 1” nails
*Wood glue; Titebond II will be used for this class

==Handout==
[[media:WS Class SixPackCarrier Handout.pdf|&dArr; ''Download Six-Pack Carrier Class Handout'']]

==Examples==
<gallery>
File:WS Class Photo 6PackCarrierExample.jpg|Example of the carrier in (non-alcoholic) use
</gallery>

File:WS Class Photo 6PackCarrierExample.jpg

2024-04-06T15:54:52Z

Dan:

File:WS Class SixPackCarrier Handout.pdf

2024-04-06T15:53:44Z

Dan:

Woodshop Class - Sharpening Workshop

2024-04-06T15:48:37Z

Dan: Created page with "Category:WoodshopCategory:Woodshop Class ==Description== Students will be introduced to the basics of woodshop sharpening. The instructor will discuss the available me..."

[[Category:Woodshop]][[Category:Woodshop Class]]
==Description==
Students will be introduced to the basics of woodshop sharpening. The instructor will discuss the available methods and techniques, and introduce the sandpaper-on-glass method available in the Spark woodshop. Students will practice by bringing one of the Spark woodshop's dull chisels back to a razor sharp cutting edge.

==Tools==
''For tool guides and manuals, see: [[Woodshop Tools]]''
*Sharpening Blocks

===Certifications===
Spark members will be certified to use the bandsaws after this class.

==Materials==
*Wet dry sandpaper in 320, 600, 1000, and 2000 grit

==Handout==
[[media:WS Class SharpeningWorkshop Handout.pdf|&dArr; ''Download Sharpening Workshop Handout'']]

==Examples==
No pictures yet! Email photos to [mailto:woodshop@sparkmakerspace.org woodshop@sparkmakerspace.org]
<gallery>
</gallery>

File:WS Class SharpeningWorkshop Handout.pdf

2024-04-06T15:48:13Z

Dan:

Woodshop Class - Marking Knife

2024-04-06T15:44:36Z

Dan: Created page with "Category:WoodshopCategory:Woodshop Class ==Description== Students will be taught how to make a traditional steel marking knife. This class will provide instruction on..."

[[Category:Woodshop]][[Category:Woodshop Class]]
==Description==
Students will be taught how to make a traditional steel marking knife. This class will provide instruction on how to form, heat treat, and temper O1 steel. This two-day class will go step-by-step through the manufacture of the complete marking knife, which will be taken home at the end of class.

==Tools==
''For tool guides and manuals, see: [[Woodshop Tools]]''
*Marker
*Ruler
*Scribe
*Hacksaw (32 tpi blade)
*File
*Center Punch
*Drill press with 1/8" bit
*Furnace/HT Oven
*Quench Oil and Can
*Tempering oven
*Sandpaper
*Sharpening block

===Certifications===
There are no certifications as part of this class.

==Materials==
*O1 Tool steel, 1/16” x ½” x 6”
*Brass rod, 1/8" diameter, approx 2” long
*(2) Hardwood strips, 5/8" x 3/16”, approx 4-½” long
*Epoxy

==Handout==
[[media:WS Class MarkingKnife Handout.pdf|&dArr; ''Download Marking Knife Class Handout'']]

==Examples==
<gallery>
File:WS Class Photo MarkingKnifePrototype.jpg|One of the example knives made for the class
File:WS Class Photo MarkingKnifeSet.jpg|Two complete knives, and one partially finished
</gallery>

[mailto:woodshop@sparkmakerspace.org woodshop@sparkmakerspace.org]

File:WS Class Photo MarkingKnifeSet.jpg

2024-04-06T15:43:49Z

Dan: Two completed marking knives (left), and one in process (right).

== Summary ==
Two completed marking knives (left), and one in process (right).

File:MarkingKnifeSet.jpg

2024-04-06T15:41:08Z

Dan: Two completed marking knives (left), and one waiting to be finished (right).

== Summary ==
Two completed marking knives (left), and one waiting to be finished (right).

File:WS Class Photo MarkingKnifePrototype.jpg

2024-04-06T15:39:45Z

Dan: Marking knife example photo.

== Summary ==
Marking knife example photo.

File:WS Class MarkingKnife Handout.pdf

2024-04-06T15:29:18Z

Dan: Handout for Marking Knife class

== Summary ==
Handout for Marking Knife class

Woodshop Class - Stick Chair

2024-04-06T15:24:06Z

Dan:

[[Category:Woodshop]][[Category:Woodshop Class]]
==Description==
Students will cut and drill parts to create a folding chair, commonly called a Kentucky Stick Chair. The chair, made out of cedar, is ideal for sitting on a porch or at the beach on a summer day. Students will spend the day laying out, cutting, and drilling more than 40 parts to make the complete chair.

==Tools==
''For tool guides and manuals, see: [[Woodshop Tools]]''
*Measuring Tape
*Router with ⅛” radius roundover
*Chop saw
*Drill press with 5/16” bit
*7/16” wrenches
*Hack saw or bolt cutter
*File or angle grinder

===Certifications===
Certifications are not performed as part of this class.

==Materials==
*(6) Cedar strips, 1-1/16 x 1-1/2 x 96 inch
*(1) ¼-20 all-thread, 10 feet long, cut into quarters
*(16) ¼-20 hex nuts
*(8) ¼ washers

==Handout==
[[media:WS Class KentuckyStickChair Handout.pdf|&dArr; ''Download Kentucky Stick Chair Class Handout'']]

==Examples==
<gallery>
File:WS Photo Class 220514 StickChairClass.jpg|Students with their chairs after the May 2022 class
File:WS Photo Class 220813 StickChairClass.jpg|Students working on their chairs during the August 2022 class
File:WS Photo Class 220813 StickChairClassEnd.jpg|Students enjoying their chairs after the August 2022 class
</gallery>

File:WS Photo Class 220813 StickChairClassEnd.jpg

2024-04-06T15:23:29Z

Dan: Students enjoying their chairs after the August 2022 class

== Summary ==
Students enjoying their chairs after the August 2022 class

File:WS Photo Class 220813 StickChairClass.jpg

2024-04-06T15:22:14Z

Dan: In process pictures from August 2022 stick chair class.

== Summary ==
In process pictures from August 2022 stick chair class.

File:WS Photo Class 220514 StickChairClass.jpg

2024-04-06T15:20:23Z

Dan: Students with finished Kentucky stick chairs from May 2022 class.

== Summary ==
Students with finished Kentucky stick chairs from May 2022 class.

Woodshop Class - Stick Chair

2024-04-06T15:09:54Z

Dan: Created page with "Category:WoodshopCategory:Woodshop Class ==Description== Students will cut and drill parts to create a folding chair, commonly called a Kentucky Stick Chair. The chair..."

[[Category:Woodshop]][[Category:Woodshop Class]]
==Description==
Students will cut and drill parts to create a folding chair, commonly called a Kentucky Stick Chair. The chair, made out of cedar, is ideal for sitting on a porch or at the beach on a summer day. Students will spend the day laying out, cutting, and drilling more than 40 parts to make the complete chair.

==Tools==
''For tool guides and manuals, see: [[Woodshop Tools]]''
*Measuring Tape
*Router with ⅛” radius roundover
*Chop saw
*Drill press with 5/16” bit
*7/16” wrenches
*Hack saw or bolt cutter
*File or angle grinder

===Certifications===
Certifications are not performed as part of this class.

==Materials==
*(6) Cedar strips, 1-1/16 x 1-1/2 x 96 inch
*(1) ¼-20 all-thread, 10 feet long, cut into quarters
*(16) ¼-20 hex nuts
*(8) ¼ washers

==Handout==
[[media:WS Class KentuckyStickChair Handout.pdf|&dArr; ''Download Kentucky Stick Chair Class Handout'']]

==Examples==
<gallery>
File:WS_Photo_Class_Bandsaw_Oct2019.jpg|The result of the bandsaw box class in October 2019
</gallery>

File:WS Class KentuckyStickChair Handout.pdf

2024-04-06T15:09:22Z

Dan:

Woodshop Class - Certification Crate

2024-04-06T15:01:52Z

Dan: /* Materials */

[[Category:Woodshop]][[Category:Woodshop Class]]
==Description==
This intensive two-day introduction to the woodshop starts with two pieces of rough-cut fir and ends with a light-duty wooden crate for the student to take home. Students will then receive safety instructions, operation guidance, and usage certification for the tools listed below.

==Tools==
''For tool guides and manuals, see: [[Woodshop Tools]]''
*Measuring Tape
*Jointer
*Planer
*Table Saw
*Miter (chop) saw
*Drill Press (1” bit)
*Portable jigsaw
*Bandsaw
*Router with ⅛” radius roundover
*Portable sander
*Air tools
*Cordless drill

===Certifications===
Spark members will be certified to use all the tools above after the class.

==Materials==
*2x6x48 board (this will be resawn prior to class into two boards approximately ¾” thick)
*Wood glue

==Handout==
[[media:WS Class CertifcationCrate Handout.pdf|&dArr; ''Download Certification Class Handout'']]

==Examples==
No pictures yet . . . email some to the Woodshop Leads at [mailto:woodshop@sparkmakerspace.org woodshop@sparkmakerspace.org]
<gallery>
</gallery>

Woodshop Class - Certification Crate

2024-04-06T15:01:39Z

Dan: /* Tools */

Woodshop Class - Certification Crate

2024-04-06T15:01:16Z

Dan: Created page with "Category:WoodshopCategory:Woodshop Class ==Description== This intensive two-day introduction to the woodshop starts with two pieces of rough-cut fir and ends with a li..."

File:WS Class CertifcationCrate Handout.pdf

2024-04-06T14:54:42Z

Dan:

Woodshop Classes

2024-04-06T14:49:53Z

Dan:

[[Category:Woodshop]][[Category:Woodshop Class]]
The Spark Woodshop teaches two kinds of classes: instruction and project. Instructional classes are currently for Spark members only, and focus on teaching the use of one or two specific tools. Students learn the operation of those tools, which allows them to use those tools at any time. Project based classes are open to the general public, and center around a woodworking project. As well as learning appropriate tools, students also learn design, assembly, and finishing techniques, and take the project home at the end of the class.

To sign up for classes, visit the [https://www.eventbrite.com/o/spark-makerspace-14630696958 Spark Eventbrite] page. New classes are announced on the [https://www.sparkmakerspace.org/classes Spark website], the [https://www.facebook.com/sparkmakerspace/ Spark Facebook] page, and through e-mail on the Spark mailing list. Class descriptions identify which tools will be used in the class.

== Upcoming Classes ==
Upcoming classes can be found on the [https://www.sparkmakerspace.org/classes Classes page] of the Spark Makerspace main website. Most of the woodshop instructor focus is on certification classes for the tools, which is for members only. If you're a member, check the Spark emails for a link to member-only certification classes. 

==Student Information==
If students are not Spark member, or Spark members who have not yet been approved for Woodshop access, they should read the [[media:WS_NonMember_Rules_2020-12-29.pdf|Non-Member Safety Rules]] and expect to sign a liability waiver prior to the start of classes. Paper copies of the rules will also be available.

===Student Guidance===
Suggestions for students on attire, foods, parking, etc. is available in the [[media:WS_Student_Prep.pdf|Woodshop Class Preparation Guide]], and reproduced below.
====What to Wear:====
:'''''Comfortable shoes and appropriate clothes.'''''
:Students should expect to spend most of the class standing on their feet, so comfortable and supportive '''closed-toe''' footwear is important. Students should expect that clothing worn in the shop may end up full of shavings, sawdust, splinters, and glue. If the class includes power tool use (most do), students should avoid hanging cords, loose sleeves, or other entanglement hazards in clothing. Coats and purses may be hung on the coat rack in the shop, but are likely to get dusty during long classes. Please plan accordingly.
====What to Bring:====
:'''''Drinks and a lunch.'''''
:Students should bring drinks and snacks, if desired. Weekend classes over three hours generally incorporate a one hour lunch break. Spark has a refrigerator and microwave available,or students can avail themselves of a number of restaurants in downtown New London.

:'''''Personal Protective Equipment (optional).'''''
:All classes in the woodshop will require the use of protective eyewear (ANSI Z87 rated). Ear and respiratory protection is also suggested for most classes. If you have personal equipment to meet these requirements, we encourage you to bring it. If you don’t have any of this gear, don’t worry - Spark will supply all the required equipment to safely complete your class.
====Where to Park:====
:'''''On the street, or in back of the building.'''''
:Street parking is usually available on State Street, but is limited to 2 hour parking between 8am and 6pm. For non-members, the street parking allows easier access to the building as only the front door has a doorbell. There are also some parking spaces in the rear of the building. If you park in back,please ensure that you are in a Spark space and not one belonging to the church. Parking gets quite tight on Sunday mornings or when the church has an event. Non-members parking in the rear of the building should expect to knock VERY LOUDLY on the rear door in order to be let into the building.

==Class Information==
===Bandsaw Boxes===
Students will make a small box with drawer(s) out of a single piece of stock to be taken home at the end of the class. Students will be introduced to gluing techniques, several bandsaw techniques, and basic methods of finishing (shellac). Students should expect to do a significant amount of hand sanding as part of the process. Students will gain significant experience with the bandsaws and the bench sander during this class.

''For more information, see: [[Woodshop Class - Bandsaw Box]]''

===Certification Crates===
This intensive two-day introduction to the woodshop starts with two pieces of rough-cut fir and ends with a light-duty wooden crate for the student to take home. Students will then receive safety instructions, operation guidance, and usage certification for most of the tools in the shop.

''For more information, see: [[Woodshop Class - Certification Crate]]''

===Cutting Boards===
Students will build a wooden cutting board. Students will start with mixed strips of wood, and will glue, flatten, shape, groove, and finish the cutting board. This is a two-session class, and at the end of the second class students will take their project home. Students will use the table saw, planer, plunge router, and router table as part of this class.

''For more information, see: [[Woodshop Class - Cutting Board]]''

===Kentucky Stick Chair===

Build an outdoor folding chair in a day! Students will cut and drill parts to create a folding chair, commonly called a Kentucky Stick Chair. The chair, made out of cedar, is ideal for sitting on a porch or at the beach on a summer day.

Students will spend the day laying out, cutting, and drilling more than 40 parts to make the complete chair. The finished chairs will be taken home at the end of the day.

''For more information, see: [[Woodshop Class - Stick Chair]]''

===Mallet (Laminated)===
This class is aimed at the complete woodshop novice. Students will build a laminated wooden mallet using oak and epoxy. At the end of the class, students will take home their mallet. As part of the class, students will be signed off on the compound miter saw and the bandsaw, and will get an introduction to the drill press, router, and table saw.

''For more information, see: [[Woodshop Class - Laminated Mallet]]''

===Marking Knife===
Students will be taught how to make a traditional steel marking knife. This class will provide instruction on how to form, heat treat, and temper O1 steel. This two-day class will go step-by-step through the manufacture of the complete marking knife, which will be taken home at the end of class.

''For more information, see: [[Woodshop Class - Marking Knife]]''

===Napkin Holder and Trivet===
Students will make a matching napkin holder and a trivet out of a single laminate board with contrasting colors. Students will learn how to set up and use the router table to cut dados and round over edges. Finishing techniques including applying shellac and mineral oil will also be demonstrated. Members will be certified on the chop saw and the router table as part of this class.

''For more information, see: [[Woodshop Class - Napkin Holder]]''

===Sharpening Workshop===
Students will be introduced to the basics of woodshop sharpening. The instructor will discuss the available methods and techniques, and introduce the sandpaper-on-glass method available in the Spark woodshop. Students will practice by bringing one of the Spark woodshop's dull chisels back to a razor sharp cutting edge.

''For more information, see: [[Woodshop Class - Sharpening Workshop]]''

===Six-Pack Carrier===
Students will be introduced to the basics of woodshop sharpening. The instructor will discuss the available methods and techniques, and introduce the sandpaper-on-glass method available in the Spark woodshop. Students will practice by bringing one of the Spark woodshop's dull chisels back to a razor sharp cutting edge.

''For more information, see: [[Woodshop Class - Six-Pack Carrier]]''

===Viking Chair===
This class is intended to teach the use of common portable power tools. Students will make a Viking chair, also called a bog, stargazer, or one-board chair

''For more information, see: [[Woodshop Class - Viking Chair]]''

===Whale Automata===
This class started as a collaborative program between the Lyman Allyn Art Museum and Spark Makerspace. Students will assemble and decorate a type of kinetic artwork known as an Automata.

''For more information, see: [[Woodshop Class - Whale Automata]]''

Woodshop Tools

2024-04-06T14:34:21Z

Dan:

[[Category:Woodshop]]

The Spark woodshop leads have assembled instructional guides for the commonly used Spark power tools. These guides are used to teach classes. Members who have woodworking experience and want to get signed off on access to the tools should review these guides and the associated manufacturer's manuals prior to meeting with the [mailto:woodshop@sparkmakerspace.org Woodshop Leads]. More information is available on the [[Woodshop Access]] page.

Some tools do not yet had guides and teaching material made. Sometimes, this is because low usage of the tool has not yet justified a guide. In these instances, the guide space reads "E-mail Leads." If you have a need to use these tools, e-mail the [mailto:woodshop@sparkmakerspace.org Woodshop Leads] to set up a time for instruction. Other tools do not yet had guides because the teaching material is still being compiled, as is the case with the CNC machine and the lathes. These tools are marked in red in the table below and are not yet available for student sign-off.

{| class="wikitable" style="text-align: center;"
|-
! scope="col" | Tool
! scope="col" | Spark Guide
! scope="col" | Manual(s)
|-
! scope="row" | Air Tools
| [[media:WS_AirTools_Guide.pdf|Guide]]
| [[media:WS_AirTools_Manual_Nailer_PCBN138.pdf|Brad Nailer, BN138]] [[media:WS_AirTools_Manual_Nailer_PCBN200SB.pdf|Brad Nailer, BN200SB]] [[media:WS_AirTools_Manual_Compressor_PC_C2002.pdf |Air Compressor]]
|-
! scope="row" | Bandsaws
| [[media:WS_Bandsaw_Guide.pdf|Guide]]
| [[media:WS_Bandsaw_Manual_Powermatic043.pdf|Powermatic Bandsaw]] [[media:WS_Bandsaw_Manual_JetJWBS-14DXPRO.pdf| Jet Bandsaw]]
|-
! scope="row" | CNC Router
| [[X-Carve Router]]
| [[media:WS_CNC_Manual_Router_DWP611.pdf|Spindle Router]] [http://x-carve-instructions.inventables.com/750mm/ X-Carve Website]
|-
! scope="row" | Drill Press
| [[media:WS_DrillPress_Guide.pdf|Guide]]
| [[media:WS_DrillPress_Manual_Delta14-040.pdf|Drill Press]]
|-
! scope="row" | Jointer
| [[media:WS_Jointer_Guide.pdf|Guide]]
| [[media:WS_Jointer_Manual_30289.pdf|Jointer]]
|-
! scope="row" | Lathe
| [[media:WS_Lathe_Guide.pdf|Guide]]
| [[media:WS_Lathe_Manual_PowermaticModel90.pdf|Lathe]]
|-
! scope="row" | Miter Saw
| [[media:WS_ChopSaw_Guide.pdf|Guide]]
| [[media:WS_ChopSaw_Manual_DWS780.pdf|Miter Saw]]
|-
! scope="row" | Planer
| [[media:WS_Planer_Guide.pdf|Guide]]
| [[media:WS_Planer_Manaul_GrizzlyG1033.pdf|Planer]]
|-
! scope="row" | Router Table
| [mailto:woodshop@sparkmakerspace.org E-mail Leads]
| [[media:WS_RouterTable_Manual.pdf|Router]]
|-
! scope="row" | Scroll Saw
| [mailto:woodshop@sparkmakerspace.org E-mail Leads]
| [[media:WS_ScrollSaw_Manual_1713.pdf|Scroll Saw]]
|-
! scope="row" | Table Saw
| [[media:WS_TableSaw_Guide.pdf|Guide]]
| [[media:WS_TableSaw_Manual_G0605X1M.pdf|Table Saw]]
|-
! scope="row" | Portable Power Tools
| [[media:WS_PortPwrTools_Guide.pdf|Guide]]
| [[media:WS_PPT_Manual_BeltSndr_PC352VS.pdf|Belt Sander]] [[media:WS_PPT_Manual_Sander_PC380.pdf|Palm Sander]] [[media:WS_PPT_Manual_CircSaw_DWE575.pdf|Circular Saw]] [[media:WS_PPT_Manual_Drill_DCD996.pdf|Drill, Cordless]] [[media:WS_PPT_Manual_Drill_DW106.pdf|Drill, DeWalt DW106]] [[media:WS_PPT_Manual_Drill_DWD520.pdf|Drill, Hammer]] [[media:WS_PPT_Manual_Drill_RyobiD41.pdf|Drill, Ryobi D41]] [[media:WS_PPT_Manual_Jigsaw_DW331.pdf|Jigsaw, DeWalt]] [[media:WS_PPT_Manual_Jigsaw_PCE345.pdf|Jigsaw, Porter Cable]] [[media:WS_PPT_Manual_Router_BoschPR20EVS.pdf|Router, Trim (Bosch)]] [[media:WS_PPT_Manual_Router_DW616.pdf|Router, Plunger (DeWalt)]] 
|-
! scope="row" | Angle Grinder
| [mailto:woodshop@sparkmakerspace.org E-mail Leads]
| [[media:WS_PPT_Manual_Grinder_DWE402.pdf|Angle Grinder]]
|-
! scope="row" | Biscuit Joiner
| [mailto:woodshop@sparkmakerspace.org E-mail Leads]
| Not Available
|-
! scope="row" | Oscillating Tool
| [mailto:woodshop@sparkmakerspace.org E-mail Leads]
| [[media:WS_PPT_Manual_Oscillating_DWE315.pdf|Oscillating Tool]]
|-
! scope="row" | Power Plane
| [mailto:woodshop@sparkmakerspace.org E-mail Leads]
| [[media:WS_PPT_Manual_Planer_D26677.pdf|Power Plane]]
|-
|}

File:WS Planer Guide.pdf

2024-04-06T14:34:01Z

Dan: Dan uploaded a new version of File:WS Planer Guide.pdf

== Summary ==
Woodshop guide to the Grizzly planer

File:WS Lathe Guide.pdf

2024-04-06T14:31:47Z

Dan:

Woodshop

2024-04-06T14:08:46Z

Dan: /* Leads */

[[Category:Woodshop]]

Of all the Spark workspaces, the Woodshop is currently the largest, the loudest, and the most potentially hazardous. Fortunately, the Woodshop Leads are here to help you learn to use the space safely and enjoyably. Classes occur regularly to introduce tools and techniques to both members and non-members, and qualified Spark members may use the shop at any time. To get certified, members should check the "Rules and Access" section below, or talk to one of the Woodshop leads, who can be reached by email at [mailto:woodshop@sparkmakerspace.org woodshop@sparkmakerspace.org].

== Leads ==

{| class="wikitable" style="width: 80;"
! style="width: 20%;" | ''Jon'' The tall skinny one
! style="width: 20%;" | ''Dan'' The big loud one
! style="width: 20%;" | ''Kate'' The apple to their oranges
! style="width: 20%;" | ''Jake'' The elusive wizard
|-
| style="text-align: center; width: 20%;" | [[File:WS_Lead_Jonathan.png|200px]]
| style="text-align: center; width: 20%;" | [[File:WS_Lead_Dan.png|200px]]
| style="text-align: center; width: 20%;" | [[File:WS_Lead_Kate.JPG|200px]]
| style="text-align: center; width: 20%;" | [[File:WS_Lead_Jacob.png|200px]]
|-
| style="width: 20%;" |
* occasionally mistaken for a lost middle school student
* often seen poking spinning lumps of wood with sharp sticks
| style="width: 20%;" |
* used to have hair on his head before it all slid down to his chin
* often seen wearing wearing full PPE while trying to talk too much
| style="width: 20%;" |
*the only sensible one
| style="width: 20%;" |
* the wisest and most experienced of the bunch
* often seen partaking in the New London arts, music, social and political scenes, sometimes all at once
|}
Reach the leads by email at [mailto:woodshop@sparkmakerspace.org woodshop@sparkmakerspace.org]

== Rules and Access ==

''See also: [[Woodshop Access]]''

To gain access to the shop, Spark Members should read through the [[media:WS_General_Rules.pdf|General Rules and Policies]], then e-mail [mailto:woodshop@sparkmakerspace.org the leads]. The leads will schedule a time to sit down, answer questions, discuss the shop, and sign off on shop access. The [[Woodshop Access]] page has more details.

== Tools ==

''See also: [[Woodshop Tools]]''

The woodshop has a wide variety of tools available for use, and the Leads are constantly working to upgrade and add more. Spark-written [[Woodshop Tools|instructional guides and manufacturer's manuals]] are available for most tools.

A partial list of the available tools:
<div style="column-count:3;-moz-column-count:3;-webkit-column-count:3">
*Hand tools
*Routers and Router Table
*Drill Press
*Compound Miter Saw
*Bandsaws
*Bench Sander
*Planer
*Jointer
*Table Saw
*Lathes
*[[X-Carve_Router|CNC Router]]
*Air Nailers
*Portable Power Tools:
**Drill/Driver
**Sanders
**Jigsaw
**Circular saw
**Biscuit joiner
</div>

== Classes and Projects ==

''See also: [[Woodshop Classes]]''

Upcoming classes may be found on the [https://www.sparkmakerspace.org/classes Spark Makerspace website]. For current and previous class handouts and pictures, see the [[Woodshop Classes]].

== Photos ==
The Woodshop encourages members to work on their own projects in the shop. A few examples are shown below. If you have examples of work you've done at Spark, email the [mailto:woodshop@sparkmakerspace.org Woodshop Leads] with your pictures.

<gallery>
File:WS_Photo_Class_Bandsaw_Oct2019.jpg|The result of the bandsaw box class in October 2019
File:WS_Photo_Class_Jointer_Dec2019.jpg|Woodshop Lead Jon teaching students to use the jointer
File:WS_Photo_Class_CuttingBoards_Dec2019.jpg|Cutting boards made in the December 2019 class
File:WS_Photo_Proj_Box1_Dec2019.jpg|A maple box with California redwood panels
File:WS_Photo_Proj_Box2_Dec2019.jpg|A maple box with California redwood panels
File:WS_Photo_Proj_Truck_Train_Dec2020.jpg|Toys being finished for Christmas gifts
File:WS_Photo_Proj_FishingRack_Aug2020.jpg|A plywood fishing rod rack being tested in the shop with brooms
</gallery>

Woodshop

2024-04-06T14:07:10Z

Dan:

[[Category:Woodshop]]

Of all the Spark workspaces, the Woodshop is currently the largest, the loudest, and the most potentially hazardous. Fortunately, the Woodshop Leads are here to help you learn to use the space safely and enjoyably. Classes occur regularly to introduce tools and techniques to both members and non-members, and qualified Spark members may use the shop at any time. To get certified, members should check the "Rules and Access" section below, or talk to one of the Woodshop leads, who can be reached by email at [mailto:woodshop@sparkmakerspace.org woodshop@sparkmakerspace.org].

== Leads ==

{| class="wikitable" style="width: 80;"
! style="width: 20%;" | ''Jon'' The tall skinny one
! style="width: 20%;" | ''Dan'' The big loud one
! style="width: 20%;" | ''Kate'' The apple to their oranges
! style="width: 20%;" | ''Jake'' The elusive wizard
|-
| style="text-align: center; width: 20%;" | [[File:WS_Lead_Jonathan.png|200px]]
| style="text-align: center; width: 20%;" | [[File:WS_Lead_Dan.png|200px]]
| style="text-align: center; width: 20%;" | [[File:WS_Lead_Kate.JPG|200px]]
| style="text-align: center; width: 20%;" | [[File:WS_Lead_Jacob.png|200px]]
|-
| style="width: 20%;" |
* occasionally mistaken for a lost middle school student
* often seen poking spinning lumps of wood with sharp sticks
* usually found in the shop Monday and Friday evenings
| style="width: 20%;" |
* used to have hair on his head before it all slid down to his chin
* often seen wearing wearing full PPE while trying to talk too much
* usually found in the shop Wednesday and Saturday afternoons
| style="width: 20%;" |
*the only sensible one
| style="width: 20%;" |
* the wisest and most experienced of the bunch
* often seen partaking in the New London arts, music, social and political scenes, sometimes all at once
* usually found in the shop when least expected
|}
Reach the leads by email at [mailto:woodshop@sparkmakerspace.org woodshop@sparkmakerspace.org]

== Rules and Access ==

''See also: [[Woodshop Access]]''

To gain access to the shop, Spark Members should read through the [[media:WS_General_Rules.pdf|General Rules and Policies]], then e-mail [mailto:woodshop@sparkmakerspace.org the leads]. The leads will schedule a time to sit down, answer questions, discuss the shop, and sign off on shop access. The [[Woodshop Access]] page has more details.

== Tools ==

''See also: [[Woodshop Tools]]''

The woodshop has a wide variety of tools available for use, and the Leads are constantly working to upgrade and add more. Spark-written [[Woodshop Tools|instructional guides and manufacturer's manuals]] are available for most tools.

A partial list of the available tools:
<div style="column-count:3;-moz-column-count:3;-webkit-column-count:3">
*Hand tools
*Routers and Router Table
*Drill Press
*Compound Miter Saw
*Bandsaws
*Bench Sander
*Planer
*Jointer
*Table Saw
*Lathes
*[[X-Carve_Router|CNC Router]]
*Air Nailers
*Portable Power Tools:
**Drill/Driver
**Sanders
**Jigsaw
**Circular saw
**Biscuit joiner
</div>

== Classes and Projects ==

''See also: [[Woodshop Classes]]''

Upcoming classes may be found on the [https://www.sparkmakerspace.org/classes Spark Makerspace website]. For current and previous class handouts and pictures, see the [[Woodshop Classes]].

== Photos ==
The Woodshop encourages members to work on their own projects in the shop. A few examples are shown below. If you have examples of work you've done at Spark, email the [mailto:woodshop@sparkmakerspace.org Woodshop Leads] with your pictures.

<gallery>
File:WS_Photo_Class_Bandsaw_Oct2019.jpg|The result of the bandsaw box class in October 2019
File:WS_Photo_Class_Jointer_Dec2019.jpg|Woodshop Lead Jon teaching students to use the jointer
File:WS_Photo_Class_CuttingBoards_Dec2019.jpg|Cutting boards made in the December 2019 class
File:WS_Photo_Proj_Box1_Dec2019.jpg|A maple box with California redwood panels
File:WS_Photo_Proj_Box2_Dec2019.jpg|A maple box with California redwood panels
File:WS_Photo_Proj_Truck_Train_Dec2020.jpg|Toys being finished for Christmas gifts
File:WS_Photo_Proj_FishingRack_Aug2020.jpg|A plywood fishing rod rack being tested in the shop with brooms
</gallery>

X-Carve: Example Geometry

2023-11-05T15:11:40Z

Dan: /* Profile: Create Outside Circle */

[[Category:Woodshop]]
[[Category:X-Carve]]
[[Category:Woodshop Class]]

{|class="wikitable" style="float:right; margin-left: 10px;"
|-
|[[X-Carve: Easel|Login to Easel and Start a New Project]]
|-
|[[X-Carve: Example Geometry|Part 1: Creating Geometry and Features]]
|-
|[[X-Carve: Example Machine Setup|Part 2: Setting Up the Machine]]
|-
|[[X-Carve: Example Carve|Part 3: Carving the Part]]
|}
This tutorial is Part 1 of the [[X-Carve Router]] practice example. The example project will be a small [https://en.wiktionary.org/wiki/tuit#English round tuit] out of multi-color HDPE plastic. This portion of the example will explain how to use the Easel software to create a new project file, create or import geometry, and define features.

==Start A New Project==
''See also: [[X-Carve: Easel]]''

# If you haven't already, create an Easel account by following the steps on [[X-Carve: Easel]] page.
# Go to [https://easel.inventables.com/users/sign_in https://easel.inventables.com/users/sign_in] and sign in
# Start a new project using the green button in the upper right of the [[X-Carve: Easel#Easel Start Screen|Easel Start Screen]]
# Easel will bring you to the [[X-Carve: Easel#Easel Main Screen|Easel Main Screen]]
# Click on '''Untitled''' in the upper left of the Easel window, and type a new name into the popup window. "Round Tuit" is recommended, but the choice is yours.
# Click the '''Close''' button to close the popup window.

==Define Project Material==
''See also: [[X-Carve: Easel - Materials]]''

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve MaterialButton.png|center]]
|
#The first step is to define the [[X-Carve: Easel - Materials|workpiece material]]. Start by clicking on the Materials button in the upper right corner of the Easel window.
* The default material for a new project is a birch plywood, 12 inches long by 8 inches wide by one-half inch thick
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassMaterialMarkup.png|center]]
|
# Use the dropdown menu to select '''2-Color HDPE'''.
#* If preferred, you can also match the color to the class workpiece using the second dropdown menu to the right, but it will not affect the cut settings. This example uses red and white for contrast; the class colors will vary.
# Set the Width (X) and Length (Y) to '''5.75 inches''', and the Thickness (Z) to '''0.25 inches'''
# Set the outer layer thickness in field A to '''0.063 inches'''.
#* The inner layer thickness value in field B will be automatically calculated
# Click the Material button again, or click outside the popup window, to close the Material popup window.
|}

==Set Project Cutting Tool==
''See also: [[X-Carve: Easel - Cutters]] ''

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve BitButtonMarkup.png|center]]
|
# Once the material has been defined, the next step is to define the cutting tool, or "''cutter''", which may also called "''bit''", as Easel does. Start defining the cutting bit by clicking on the '''Bit''' button in the upper right corner of the Easel Window.
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassCuttingBit.png|center]]
|
# Choose the '''1/16 Fishtail Spiral''' bit from the list.
#* If the correct bit is not shown on the list, follow the steps on the [[X-Carve: Easel - Cutters|cutter]] page to add it.
# Click the Bit button again, or click outside the popup window, to close the Bit popup window.
|}

===Set Project Feeds and Speed===
''See also: [[X-Carve: Easel - Depths and Speeds]]''

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve CutSettingButton.png|center]]
|
This class will use the default settings for cutting feed rate and spindle speeds, which Easel will set automatically based on the material and cutter choices.
# Click on the Cut Settings button in the upper right corner of the Easel window.
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassCutSettings.png|center]]
|
# Ensure that the '''Automatic''' option is highlighted blue by clicking on it.
#* Feed settings should be similar to the ones shown at left. If the settings are different, ensure the correct cutting tool was selected.
|}

==Define Project Geometry and Features==
''See also: [[X-Carve: Easel - Geometry]], [[X-Carve: Easel - Features]]''

Each project is built out of a series of [[X-Carve: Easel - Geometry|gometric shapes]], which are used to define the cutting [[X-Carve: Easel - Features|features]]. Easel uses the terms '''Shape''' for geometry, and '''Cut''' for features. Easel allows three types of features: profiles, pockets, and drilled holes.

There are three steps in creating the round tuit, and each step uses a different geometry and feature combination.

===Profile: Create Outside Circle===

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS_X-Carve_ClassGeometryCircleMarkup.png|center|border]]
|
# Start with defining the geometry of the outer shape of the tuit. On the left side of the Easel window, find the '''Geometry toolbar'''
#* The tool bar may be hidden. Click the grey box with two chevrons in it, in the upper left corner of the Easel window, to show the toolbar.
# Click the top '''Shapes''' box to expand the selection of default shapes
# Choose the '''Circle''' option, and Easel will insert a circle in your CAM workspace
|-
! scope="row" | Step 2:
| [[file:WS_X-Carve_ClassCircleGeometryMarkup.png|center]]
|
# Once the circle is placed, it can be manipulated using the mouse or the Shape tab in the pop-up window.
# Use the Shape tab to set the circle:
## Find the Position control which looks like you rolled a 5 on a die. Click the '''lower left corner''' button
## Set the X Position to '''0.250 inches'''
## Set the Y Position to '''0.250 inches'''
## Set the Width to '''2.000 inches'''
## Set the Height to '''2.000 inches'''
## Set the Angle of rotation to '''zero degrees'''
## Click the '''Lock''' logo at the bottom to lock the circle in position. This will prevent it from being accidently moved as you work on other parts of the project.
|-
! scope="row" | Step 3:
| [[file:WS X-Carve ClassCircleFeatureMarkup.png|center]]
|
# Now that the geometry is set, you need to define the feature which will be cut. The default feature is a shallow pocket, as is visible in the simulation portion of the Easel window. Because this is the outside surface of the tuit, you will need to set the feature as a profile which will cut all the way through the part.
# With the circle geometry selected, click on the '''Cut''' tab in the popup window
# Use the Cut tab to set the the profile feature:
## Set the depth to '''0.250 inches'''
##* This can be done either by using the slider, or by typing into into the Depth box
## The Cut Path area currently reads "Cut out a pocket". Click on it, and choose '''Cut outside shape path'''
##* Because Easel now knows you're cutting your project out of the rest of the workpiece, it will automatically add the Use Tabs box to the bottom of the popup window.
## Ensure the '''Use Tabs''' box is checked (it should be on by default)
## The default options for tab Length of '''0.250 inches''' and tab Height of '''0.080 inches''' will work fine
## Set the tab Quantity down to ''3''
##* The tabs are visible in the CAM workspace as yellow bars on the black circle. They can be moved with the mouse by clicking and dragging.
##* Tabs will not be shown in the Simulation portion of the Easel window, though they will be present in the tool paths.
|}

===Pocket: Text===

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-carve ClassGeometryFontsMarkup.png|x448px|center|border]]
|
# It's now time to define the text of the tuit. Start by choosing the '''T''' (for '''Text''') button on the Geometry toolbar
# The available fonts are shown. For this example, choose '''CODE PRO''' from the pop-up window
# "TEXT" will show up on your screen. Don't worry about the size right now. Choose the text, delete the exiting letters, and type '''TUIT''' into the text box
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassTextGeometryMarkup.png|center]]
|
# The text is too large to fit within the outline of the tuit. Start the resizing process by clicking on the text to select it, then click the '''Link button''' in the Shape tab of the pop-up window
#* The link button ensures that the current ratio of height to width is maintained. Changing either the height or the width will automatically change the other to maintain the same shape proportions
# Change the '''Width''' of the text to '''1.75 inches''' to fit within the 2-inch circle of the tuit. The Height will change automatically
#* You can try changing the width to 1.25 inches, and noting the effect on the simulation portion on the right of the Easel window. When the text is this small, the currently defined cutting bit (1/16th inch diameter) can't fit into inside the letters. While the text is still visible in the CAM portion of the window on the left, it's gone from the simulation portion on the right
#* Return the Width value to 1.75 inches, and the text will reappear in the simulation portion of the window
|-
! scope="row" | Step 3:
|[[file:WS X-Carve ClassGeometriesSelected.png |center]]
|
# To center the text, select the text box (if not already selected) by clicking on it
# Hold the '''Shift''' key on the keyboard, and select the circle by clicking on it
#* The two items may also be selected by dragging a highlight box around all or part of the geometries with the mouse
#* The highlight box will select everything it touches, which can result in unintentionally selecting geometries in a crowded area. Use with care!
|-
! scope="row" | Step 4:
|[[file:WS X-Carve GeometryAlignmentToolbarMarkup.png|center]]
|
# The Geometry Alignment toolbar will appear on the top of the CAM portion of the Easel window. Clicking the '''Center Horizontally''' and '''Center Vertically''' buttons will place the text in the center of the circle
#* In this case, you previously locked the circle in place, so only the text moved. If the circle position had not been locked, both geometries may have moved to allow the alignment
|-
! scope="row" | Step 5:
| [[file:WS X-Carve ClassTextFeatureMarkup.png|center]]
|
# Ensure that only the text is selected. Click on the '''Cut''' tab of the pop up window
#* Changes to feature definitions made in the Cut tab will affect all selected geometries
# Set the Depth to '''0.1 inches'''
#* The exact depth value is not very important, but it should be deeper than the topmost layer of plastic. The resulting color contrast between the top and middle layers is important for legibility
#*The border between the layers is shown on the slider above the depth box, identified by a red arrow in the image to the left
# The Cut Path should be '''Clear out a pocket''' by default. If it's not, use the Cut Path dropdown to choose the correct option
|}

===Drill: Hanging Hole===

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassGeometryDrillMarkup.png|x400px|center|border]]
|
# Now you'll drill a hole in the top of the tuit to hang it on a keychain, wall, or workbench
#* The machine will use same cutter to drill the hole as cut pockets and profiles, so it is important the bit be center cutting. The bit chosen at the start of this example is a center cutting bit
# Click the '''Drill''' button on the Geometry toolbar. A drill hole geometry will appear in the CAM portion of the Easel window
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassDrillGeometryMarkup.png|center]]
|
# Use the skills you've learned to move the drill hole in an appropriate place on the tuit
#* You can click and drag the drill hole anywhere on the tuit
#* You can set the the position using the Shape tab values shown to the left, like you did in Step 2 of defining the outside circle
#* You can align the hole to the centerline of the tuit at any height, like you did in Steps 3 and 4 of defining the text
|-
! scope="row" | Step 3:
|[[file:WS X-Carve ClassDrillFeatureMarkup.png|center]]
|
# Once the hole is in the right location, check the '''Cut''' tab of the popup window
# Confirm that the hole is being drilled the full depth of the workpiece, or '''0.25 inches'''
|}

==Checking Toolpaths==

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassSimulateViewMarkup.png|x500px|center|border]]
|
# Easel automatically creates toolpaths from the features you've previously defined. This is easy, which is good, but it also means you, as the user, have limited control of the process
# In the Simulation portion of the Easel window, find and click the '''Simulate''' button in the lower right corner
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassSimulateToolpathsMarkup.png|x500px|center|border]]
|
# Easel will automatically calculate the paths the cutting tool needs to take in order to form the features you've defined.
#* In the image on the left, the color of the workpiece has been changed to more clearly show the toolpath lines
#* Red lines are movements of the X-Carve in '''rapid''' mode. Rapid movements are done when the cutting tool is clear of the workpiece, and are relatively high speed
#** Note that the red lines start at the 0, 0 origin of the part (lower left corner), and return there at the end of the cutting operations. Keep this in mind when positing clamps on your workpiece
#**The rapid speed of the machine can be set by the user, but for the X-Carve, the default is fine
#* Blue lines are cutting movements. These are the values set by the '''Cut settings''' , which in this example are automatically calculated by Easel based on the size of the cutting bit and the workpiece material
# There are three useful items on the bottom of the screen
## The first item is the '''Play''' button. Pressing this button will play through the movements of the machine to cut the tuit
## The second item is is a block of simulation playback controls. Trying the various settings is the fastest way to learn how to use them. They won't affect any of the features, geometry, or cut settings of the tuit, just the simulation
## The third item is a time estimate for cutting your project. In this example, Easel expects the cutting time for the tuit to be about three minutes
|}

::'''''That's it, you've completed the programming on your round tuit! '''''
::*'''''If you want to, you can cut this project out on the X-Carve as your certification part. '''''
::*'''''If you want something more personalized, you can try some of the additional steps below'''''

==Personalized Project==
To make yourself a personalized certification project, start a new project, create your geometry, and define your features. To keep things fair for everyone in the class, dimensions are limited to '''2.5 inches by 2.5 inches'''. The steps below show you how to start a new project, and a few more methods of creating geometry.

=== Creating a New Project ===
{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassProjectNewMarkup.png|center]]
|
# Start a new project by clicking on the '''Project''' menu item in the upper left portion of the Easel window, then choosing '''New''' from the dropdown menu
# Rename the new project by clicking on the '''Untitled''' block in the upper left portion of the Easel window
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassPersonalMaterial.png|center|border]]
|
# Define the material in the same way you did [[#Define Project Material|above]], but this time the Width (X) and Length (Y) will both be '''2.5 inches'''
# Set the [[#Set Project Cutting Bit|cutting bit]] as the '''1/16 Fishtail'''
# Set the [[#Set Project Feeds and Speeds|cut settings]] to '''Automatic'''
|}

=== Geometry: Easel Design Library ===
{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassGeometryOptionsLibraryMarkup.png|x400px|border|center]]
|
# Click on the apple-shaped '''Pro Design Library''' icon in the Geometry Toolbar, on the left of the Easel window
# The Easel library of shapes will show in a popup window
|-
! scope="row" | Step 2:
| [[file:WS X-Carve DesignLibraryScreen1Markup.png|x400px|center|border]]
|
# There is a list of shape categories on the left side of the popup window
# There are Basic shapes on the top of the screen. These are shapes that are available to everyone with an Easel account
# There are Pro Designs on the bottom of the screen. These shapes are only available to users with a paid Easel Pro account
# For this example, the '''Tools''' category was selected. Clicking on the '''hammer shape''' will bring you to the next screen
|-
! scope="row" | Step 3:
| [[file:WS X-Carve DesignLibraryScreen2.png|x400px|center|border]]
|
# The second screen allows you to set the feature type by choosing one of the options. The top left option, "Fill", is the same as "Cut out a pocket" in the Cut tab of the CAM workspace popup window
#* The feature type can be changed later through the Cut tab of the CAM workspace popup window
# Click the '''Fill''' button insert the shape into the CAM workspace
|}

=== Geometry: Zero Depth Pockets ===
{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassFeatureZeroDepthPocket.png|x400px|border|center]]
|
# After resizing the hammer-shaped pocket to fit on the workpiece, a set of text pockets were added
#* The letters were added as individual text geometries to allow spacing to be increased; otherwise, the cutting tool can't fit between them
# The letters were moved into place on the hammer handle, and the feature depth on the Cut tab of the popup window was set to '''zero'''
|-
! scope="row" | Step 2:
| [[file:WS_X-Carve_ClassFeatureZeroDepthPocketSimulation.png|x400px|center|border]]
|
# The zero depth of the letters makes Easel cut around them, resulting in raised lettering in the hammer-shaped pocket feature
# Note that there are limits to this method:
#* Features have to be robust enough to hold up to cutting forces. Thin, tall features (such as lettering) may break off during machining
#* The features have to be large enough for the cutting tool to create them. The lack of a hole in the A shows that this geometry is too small to fit the cutting tool
|}

=== Geometry: Importing Raster Images ===
{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassImageExampleHammer.png|border|center]]
|
* Easel can import a variety of files. The most common ones are image files, which are shown below. The process is different for raster or vector files.
** [https://en.wikipedia.org/wiki/Raster_graphics Raster graphics] files, such as .BMP, .GIF, JPEG, and .PNG files, require interpretation as part of the import process
** [https://en.wikipedia.org/wiki/Vector_graphics Vector graphics] files, such as .SVG, import directly into Easel
** Easel will also import CAD drawings or pre-programmed G-code. The process is similar, but not addressed by this example.
* For practice, try importing the hammer icon (a .PNG raster image) to the left
## Right click on the image, and choose "Save Image As"
## Save the file to your computer, in a location where you'll be able to find it later
|-
! scope="row" | Step 2:
| [[file:WS_X-Carve_ClassGeometryImportImageMarkup.png|x400px|center|border]]
|
# Find the '''Import''' button on the Geometry toolbar, on the left of the Easel window.
# Choose '''Image Trace''' from the menu.
|-
! scope="row" | Step 3:
| [[file:WS X-Carve ClassImportImageWindowUploadMarkup.png|450px|center|border]]
|
# In the popup window, click on the '''Upload file''' button
|-

! scope="row" | Step 4:
| [[file:WS X-Carve ClassImportImageTraceFileMarkup.png|500px|center|border]]
|
# The file selection popup window will default to your computer, showing '''My Device''' at the top of the screen
# Click on '''Select Files to Upload''' to open a file selection window
#* Navigate to where you previously saved the hammer icon, and select the file to upload
# If you can't find the file, choose the '''Link (URL)''' icon on the left of the popup window
#* Copy the URL below into the URL field, and click the blue button:
<nowiki> https://wiki.sparkmakerspace.org/images/e/e4/WS_X-Carve_ClassImageExampleHammer.png </nowiki>
|-

! scope="row" | Step 5:
| [[file:WS X-Carve ClassImportImageSettingsImportMarkup.png|500px|center|border]]
|
# Once the file has been uploaded, Easel will try to trace the shape outline so the resulting geometry can be put into the CAM workspace
#* The hammer icon is easy for Easel to interpret, because it's a dark outline on a white background with sharp delineation between the two
#* More complex images, with lots of greys or colors, will be more difficult to import
#* Images without enough contrast between the subject and the background may show as a uniform grey field during import
# There are four settings which can be adjusted prior to importation.
#* '''Threshold''' defines how much contrast is required is required between the subject and the background before Easel draws a separating line. A higher threshold value requires more contrast with the background
#* '''Smoothing''' defines how sharp the corners of the lines are. A lower smoothing value gives sharper corners
#* '''Invert''' reverses Easel's choice of subject and background
#* '''Trace Outlines''' removes any filled areas
# Adjust the sliders to get some experience with the way Easel does the interpretation
#* Note that a grey '''Loading...''' tag will show in the upper right corner of the popup window while Easel is working
#*Wait until the Loading tag goes away before making more adjustments
# When you are happy with the trace, click the green '''Import''' button
|-

! scope="row" | Step 4:
| [[file:WS X-Carve ClassImportImageTraceResult.png|500px|center|border]]
|
# Easel will insert the result into the CAM workspace
# The image at left shows the result, after being resized to fit the workpiece
# Note that each piece of the hammer icon was imported as a sperate geometry, and can be defined using different feature, if you desire
#* It also means that the pieces can be moved relative to each other, so watch out in complex images with many tiny features - it's easy to get them displaced

|}

=== Geometry: Importing Vector (.SVG) Images ===
{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassImportSVGLink.png|link=https://upload.wikimedia.org/wikipedia/commons/d/dd/Recovery_-_The_Noun_Project.svg|300px|border|center]]
|
# As noted above, [https://en.wikipedia.org/wiki/Vector_graphics Vector graphics] files import directly into Easel, but Easel is limited to .SVG files
# To practice importing an .SVG file, '''press and hold shift''' on your keyboard while '''clicking on the icon to the left'''.
# A copy of the original hammer icon file will open in a new window
# Right click on the file, and choose '''Save As''' to save the file
# Choose an easy to find place on your computer to save the file for use in a couple of steps
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassGeometryImportSVGMarkup.png|x400px|center|border]]
|
# Find the '''Import''' button on the Geometry toolbar, on the left of the Easel window.
# Choose '''SVG''' from the menu.
# A file selection window will open
#* Navigate to where you previously saved the hammer icon .SVG file, and select the file to import
|-

! scope="row" | Step 3:
| [[file:WS X-Carve ClassImportSVGResult.png|500px|center|border]]
|
# The imported geometry may need to be resized to your workpiece, as shown to the left
# As with the raster image import, each piece of the hammer icon was imported as a sperate geometry, and can be defined using different features
|-
|}

==Customize Your Project==

Using the methods above, you can make your own custom shape, text, and hole patterns. Any project that meets the following requirements can be cut as part of the class:
* Use the 1/16-inch fishtail cutting tool
* Uses Easel automatic cut settings
* Use 1/4-inch HDPE material, as defined above
* Use material size limits of 2.5-inch width and length

Some examples are shown below.

[[file:WS X-Carve ClassExample1.png|400px|border]]

[[file:WS X-Carve ClassExample2.png|400px|border]]

== Done? ==
If you have completed your project programming, and are ready to move on to setting up the machine for cutting, go to [[X-Carve: Example Machine Setup|Part 2: Machine Setup]].

File:WS General Rules.pdf

2023-06-10T19:19:55Z

Dan: Dan uploaded a new version of File:WS General Rules.pdf

== Summary ==
Woodshop general safety rules, updated 21 Oct 2021. COVID note removed, updates for Union St. building

X-Carve: Easel

2023-06-03T21:26:29Z

Dan: /* Login to Easel */

[[Category:Woodshop]][[Category:X-Carve]]
==Introduction==
The Spark Woodshop uses the default software for the X-Carve, '''Easel'''. Easel is a combination of computer aided design (CAD) and computer aided manufacturing (CAM) software. It is a very user friendly software, but has limited capabilities. It is free to sign up for an account, but some more advanced capabilities require a subscription.

==Login to Easel==
Go to [https://easel.inventables.com/users/sign_in https://easel.inventables.com/users/sign_in] and sign in

===Creating a New Easel Account===
Go to [https://easel.inventables.com/users/sign_in https://easel.inventables.com/users/sign_in] and choose "Create New Account" then follow the prompts.

==Easel Start Screen==
Upon logging in, the Easel Start Screen will appear, as in the example shown below. Users can either choose an existing project to continue working on, or click the green "New Project" button to start a new project from scratch. Either option will bring them to the [[#Easel Main Screen|Easel main screen]].

[[File:WS_X-Carve_EaselStartScreen2.png|center|upright=1.0|border]]

==Easel Main Screen==
The main Easel screen is divided into two major sections: the CAM portion on the left half of the screen, and the simulation portion on the right. The divider separating the two can be dragged left and right with the mouse to change the area of screen dedicated to each side.

[[File:WS_X-Carve_EaselScreen.png|upright=1.0]]

{| class="wikitable" style="width:960px;"
|-
!'''A.''' CAM Workspace !! '''B.''' Simulation Workspace
|-
| style="width: 49%"|'''C.''' Project Name ||'''I.''' [[X-Carve: Easel - Carve|Carve Controls]]
|-
|'''D.''' [[X-Carve: Easel - Geometry|Geometry Toolbar]] || '''J.''' [[X-Carve: Easel - Jog|Machine Jog Controls]]
|-
|'''E.''' X and Y axis origin - “zero” || '''K.''' [[X-Carve: Easel - Materials|Workpiece Definition]]
|-
|'''F.''' Units Toggle || '''L.''' [[X-Carve: Easel - Cutters|Cutting Bit Selection]]
|-
|'''G.''' Additional Workpieces (shown hidden) || '''M.''' [[X-Carve: Easel - Depths and Speeds|Cut Settings (depth of cut, “feeds and speeds”)]]
|-
|'''H.''' Zoom and Home controls || '''N.''' [[X-Carve: Easel - Simulation|Simulation Start Button]]
|}

==Machine Setup==
For new Easel accounts, the parameters for the Spark X-Carve should load automatically when logging into the Woodshop computer attached to the X-Carve controller.

If there are any issues, follow these steps to make sure the machine settings are correct:
# Choose the "Machine" option in the top left of the screen
# Click on the "Edit Your Machine" button.
# Match the parameters to the image below
# Press the Save button.

[[file:WS X-Carve MachineSetup.png|center|]]

X-Carve: Example Geometry

2023-06-03T21:25:50Z

Dan: /* Start A New Project */

[[Category:Woodshop]]
[[Category:X-Carve]]
[[Category:Woodshop Class]]

{|class="wikitable" style="float:right; margin-left: 10px;"
|-
|[[X-Carve: Easel|Login to Easel and Start a New Project]]
|-
|[[X-Carve: Example Geometry|Part 1: Creating Geometry and Features]]
|-
|[[X-Carve: Example Machine Setup|Part 2: Setting Up the Machine]]
|-
|[[X-Carve: Example Carve|Part 3: Carving the Part]]
|}
This tutorial is Part 1 of the [[X-Carve Router]] practice example. The example project will be a small [https://en.wiktionary.org/wiki/tuit#English round tuit] out of multi-color HDPE plastic. This portion of the example will explain how to use the Easel software to create a new project file, create or import geometry, and define features.

==Start A New Project==
''See also: [[X-Carve: Easel]]''

# If you haven't already, create an Easel account by following the steps on [[X-Carve: Easel]] page.
# Go to [https://easel.inventables.com/users/sign_in https://easel.inventables.com/users/sign_in] and sign in
# Start a new project using the green button in the upper right of the [[X-Carve: Easel#Easel Start Screen|Easel Start Screen]]
# Easel will bring you to the [[X-Carve: Easel#Easel Main Screen|Easel Main Screen]]
# Click on '''Untitled''' in the upper left of the Easel window, and type a new name into the popup window. "Round Tuit" is recommended, but the choice is yours.
# Click the '''Close''' button to close the popup window.

==Define Project Material==
''See also: [[X-Carve: Easel - Materials]]''

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve MaterialButton.png|center]]
|
#The first step is to define the [[X-Carve: Easel - Materials|workpiece material]]. Start by clicking on the Materials button in the upper right corner of the Easel window.
* The default material for a new project is a birch plywood, 12 inches long by 8 inches wide by one-half inch thick
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassMaterialMarkup.png|center]]
|
# Use the dropdown menu to select '''2-Color HDPE'''.
#* If preferred, you can also match the color to the class workpiece using the second dropdown menu to the right, but it will not affect the cut settings. This example uses red and white for contrast; the class colors will vary.
# Set the Width (X) and Length (Y) to '''5.75 inches''', and the Thickness (Z) to '''0.25 inches'''
# Set the outer layer thickness in field A to '''0.063 inches'''.
#* The inner layer thickness value in field B will be automatically calculated
# Click the Material button again, or click outside the popup window, to close the Material popup window.
|}

==Set Project Cutting Tool==
''See also: [[X-Carve: Easel - Cutters]] ''

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve BitButtonMarkup.png|center]]
|
# Once the material has been defined, the next step is to define the cutting tool, or "''cutter''", which may also called "''bit''", as Easel does. Start defining the cutting bit by clicking on the '''Bit''' button in the upper right corner of the Easel Window.
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassCuttingBit.png|center]]
|
# Choose the '''1/16 Fishtail Spiral''' bit from the list.
#* If the correct bit is not shown on the list, follow the steps on the [[X-Carve: Easel - Cutters|cutter]] page to add it.
# Click the Bit button again, or click outside the popup window, to close the Bit popup window.
|}

===Set Project Feeds and Speed===
''See also: [[X-Carve: Easel - Depths and Speeds]]''

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve CutSettingButton.png|center]]
|
This class will use the default settings for cutting feed rate and spindle speeds, which Easel will set automatically based on the material and cutter choices.
# Click on the Cut Settings button in the upper right corner of the Easel window.
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassCutSettings.png|center]]
|
# Ensure that the '''Automatic''' option is highlighted blue by clicking on it.
#* Feed settings should be similar to the ones shown at left. If the settings are different, ensure the correct cutting tool was selected.
|}

==Define Project Geometry and Features==
''See also: [[X-Carve: Easel - Geometry]], [[X-Carve: Easel - Features]]''

Each project is built out of a series of [[X-Carve: Easel - Geometry|gometric shapes]], which are used to define the cutting [[X-Carve: Easel - Features|features]]. Easel uses the terms '''Shape''' for geometry, and '''Cut''' for features. Easel allows three types of features: profiles, pockets, and drilled holes.

There are three steps in creating the round tuit, and each step uses a different geometry and feature combination.

===Profile: Create Outside Circle===

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS_X-Carve_ClassGeometryCircleMarkup.png|center|border]]
|
# Start with defining the geometry of the outer shape of the tuit. On the left side of the Easel window, find the '''Geometry toolbar'''
#* The tool bar may be hidden. Click the grey box with two chevrons in it, in the upper left corner of the Easel window, to show the toolbar.
# Click the top '''Shapes''' box to expand the selection of default shapes
# Choose the '''Circle''' option, and Easel will insert a circle in your CAM workspace
|-
! scope="row" | Step 2:
| [[file:WS_X-Carve_ClassCircleGeometryMarkup.png|center]]
|
# Once the circle is placed, it can be manipulated using the mouse or the Shape tab in the pop-up window.
# Use the Shape tab to set the circle:
## Find the Position control which looks like you rolled a 5 on a die. Click the '''lower left corner''' button
## Set the X Position to '''0.250 inches'''
## Set the Y Position to '''0.250 inches'''
## Set the Width to '''2.000 inches'''
## Set the Height to '''2.000 inches'''
## Set the Angle of rotation to '''zero degrees'''
## Click the '''Lock''' logo at the bottom to lock the circle in position. This will prevent it from being accidently moved as you work on other parts of the project.
|-
! scope="row" | Step 3:
| [[file:WS X-Carve ClassCircleFeatureMarkup.png|center]]
|
# Now that the geometry is set, you need to define the feature which will be cut. The default feature is a shallow pocket, as is visible in the simulation portion of the Easel window. Because this is the outside surface of the tuit, you will need to set the feature as a profile which will cut all the way through the part.
# With the circle geometry selected, click on the '''Cut''' tab in the popup window
# Use the Cut tab to set the the profile feature:
## Set the depth to '''0.250 inches'''
##* This can be done either by using the slider, or by typing into into the Depth box
## The Cut Path area currently reads "Cut out a pocket". Click on it, and choose '''Cut outside shape pocket'''
##* Because Easel now knows you're cutting your project out of the rest of the workpiece, it will automatically add the Use Tabs box to the bottom of the popup window.
## Ensure the '''Use Tabs''' box is checked (it should be on by default)
## The default options for tab Length of '''0.250 inches''' and tab Height of '''0.080 inches''' will work fine
## Set the tab Quantity down to ''3''
##* The tabs are visible in the CAM workspace as yellow bars on the black circle. They can be moved with the mouse by clicking and dragging.
##* Tabs will not be shown in the Simulation portion of the Easel window, though they will be present in the tool paths.
|}

===Pocket: Text===

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-carve ClassGeometryFontsMarkup.png|x448px|center|border]]
|
# It's now time to define the text of the tuit. Start by choosing the '''T''' (for '''Text''') button on the Geometry toolbar
# The available fonts are shown. For this example, choose '''CODE PRO''' from the pop-up window
# "TEXT" will show up on your screen. Don't worry about the size right now. Choose the text, delete the exiting letters, and type '''TUIT''' into the text box
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassTextGeometryMarkup.png|center]]
|
# The text is too large to fit within the outline of the tuit. Start the resizing process by clicking on the text to select it, then click the '''Link button''' in the Shape tab of the pop-up window
#* The link button ensures that the current ratio of height to width is maintained. Changing either the height or the width will automatically change the other to maintain the same shape proportions
# Change the '''Width''' of the text to '''1.75 inches''' to fit within the 2-inch circle of the tuit. The Height will change automatically
#* You can try changing the width to 1.25 inches, and noting the effect on the simulation portion on the right of the Easel window. When the text is this small, the currently defined cutting bit (1/16th inch diameter) can't fit into inside the letters. While the text is still visible in the CAM portion of the window on the left, it's gone from the simulation portion on the right
#* Return the Width value to 1.75 inches, and the text will reappear in the simulation portion of the window
|-
! scope="row" | Step 3:
|[[file:WS X-Carve ClassGeometriesSelected.png |center]]
|
# To center the text, select the text box (if not already selected) by clicking on it
# Hold the '''Shift''' key on the keyboard, and select the circle by clicking on it
#* The two items may also be selected by dragging a highlight box around all or part of the geometries with the mouse
#* The highlight box will select everything it touches, which can result in unintentionally selecting geometries in a crowded area. Use with care!
|-
! scope="row" | Step 4:
|[[file:WS X-Carve GeometryAlignmentToolbarMarkup.png|center]]
|
# The Geometry Alignment toolbar will appear on the top of the CAM portion of the Easel window. Clicking the '''Center Horizontally''' and '''Center Vertically''' buttons will place the text in the center of the circle
#* In this case, you previously locked the circle in place, so only the text moved. If the circle position had not been locked, both geometries may have moved to allow the alignment
|-
! scope="row" | Step 5:
| [[file:WS X-Carve ClassTextFeatureMarkup.png|center]]
|
# Ensure that only the text is selected. Click on the '''Cut''' tab of the pop up window
#* Changes to feature definitions made in the Cut tab will affect all selected geometries
# Set the Depth to '''0.1 inches'''
#* The exact depth value is not very important, but it should be deeper than the topmost layer of plastic. The resulting color contrast between the top and middle layers is important for legibility
#*The border between the layers is shown on the slider above the depth box, identified by a red arrow in the image to the left
# The Cut Path should be '''Clear out a pocket''' by default. If it's not, use the Cut Path dropdown to choose the correct option
|}

===Drill: Hanging Hole===

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassGeometryDrillMarkup.png|x400px|center|border]]
|
# Now you'll drill a hole in the top of the tuit to hang it on a keychain, wall, or workbench
#* The machine will use same cutter to drill the hole as cut pockets and profiles, so it is important the bit be center cutting. The bit chosen at the start of this example is a center cutting bit
# Click the '''Drill''' button on the Geometry toolbar. A drill hole geometry will appear in the CAM portion of the Easel window
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassDrillGeometryMarkup.png|center]]
|
# Use the skills you've learned to move the drill hole in an appropriate place on the tuit
#* You can click and drag the drill hole anywhere on the tuit
#* You can set the the position using the Shape tab values shown to the left, like you did in Step 2 of defining the outside circle
#* You can align the hole to the centerline of the tuit at any height, like you did in Steps 3 and 4 of defining the text
|-
! scope="row" | Step 3:
|[[file:WS X-Carve ClassDrillFeatureMarkup.png|center]]
|
# Once the hole is in the right location, check the '''Cut''' tab of the popup window
# Confirm that the hole is being drilled the full depth of the workpiece, or '''0.25 inches'''
|}

==Checking Toolpaths==

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassSimulateViewMarkup.png|x500px|center|border]]
|
# Easel automatically creates toolpaths from the features you've previously defined. This is easy, which is good, but it also means you, as the user, have limited control of the process
# In the Simulation portion of the Easel window, find and click the '''Simulate''' button in the lower right corner
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassSimulateToolpathsMarkup.png|x500px|center|border]]
|
# Easel will automatically calculate the paths the cutting tool needs to take in order to form the features you've defined.
#* In the image on the left, the color of the workpiece has been changed to more clearly show the toolpath lines
#* Red lines are movements of the X-Carve in '''rapid''' mode. Rapid movements are done when the cutting tool is clear of the workpiece, and are relatively high speed
#** Note that the red lines start at the 0, 0 origin of the part (lower left corner), and return there at the end of the cutting operations. Keep this in mind when positing clamps on your workpiece
#**The rapid speed of the machine can be set by the user, but for the X-Carve, the default is fine
#* Blue lines are cutting movements. These are the values set by the '''Cut settings''' , which in this example are automatically calculated by Easel based on the size of the cutting bit and the workpiece material
# There are three useful items on the bottom of the screen
## The first item is the '''Play''' button. Pressing this button will play through the movements of the machine to cut the tuit
## The second item is is a block of simulation playback controls. Trying the various settings is the fastest way to learn how to use them. They won't affect any of the features, geometry, or cut settings of the tuit, just the simulation
## The third item is a time estimate for cutting your project. In this example, Easel expects the cutting time for the tuit to be about three minutes
|}

::'''''That's it, you've completed the programming on your round tuit! '''''
::*'''''If you want to, you can cut this project out on the X-Carve as your certification part. '''''
::*'''''If you want something more personalized, you can try some of the additional steps below'''''

==Personalized Project==
To make yourself a personalized certification project, start a new project, create your geometry, and define your features. To keep things fair for everyone in the class, dimensions are limited to '''2.5 inches by 2.5 inches'''. The steps below show you how to start a new project, and a few more methods of creating geometry.

=== Creating a New Project ===
{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassProjectNewMarkup.png|center]]
|
# Start a new project by clicking on the '''Project''' menu item in the upper left portion of the Easel window, then choosing '''New''' from the dropdown menu
# Rename the new project by clicking on the '''Untitled''' block in the upper left portion of the Easel window
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassPersonalMaterial.png|center|border]]
|
# Define the material in the same way you did [[#Define Project Material|above]], but this time the Width (X) and Length (Y) will both be '''2.5 inches'''
# Set the [[#Set Project Cutting Bit|cutting bit]] as the '''1/16 Fishtail'''
# Set the [[#Set Project Feeds and Speeds|cut settings]] to '''Automatic'''
|}

=== Geometry: Easel Design Library ===
{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassGeometryOptionsLibraryMarkup.png|x400px|border|center]]
|
# Click on the apple-shaped '''Pro Design Library''' icon in the Geometry Toolbar, on the left of the Easel window
# The Easel library of shapes will show in a popup window
|-
! scope="row" | Step 2:
| [[file:WS X-Carve DesignLibraryScreen1Markup.png|x400px|center|border]]
|
# There is a list of shape categories on the left side of the popup window
# There are Basic shapes on the top of the screen. These are shapes that are available to everyone with an Easel account
# There are Pro Designs on the bottom of the screen. These shapes are only available to users with a paid Easel Pro account
# For this example, the '''Tools''' category was selected. Clicking on the '''hammer shape''' will bring you to the next screen
|-
! scope="row" | Step 3:
| [[file:WS X-Carve DesignLibraryScreen2.png|x400px|center|border]]
|
# The second screen allows you to set the feature type by choosing one of the options. The top left option, "Fill", is the same as "Cut out a pocket" in the Cut tab of the CAM workspace popup window
#* The feature type can be changed later through the Cut tab of the CAM workspace popup window
# Click the '''Fill''' button insert the shape into the CAM workspace
|}

=== Geometry: Zero Depth Pockets ===
{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassFeatureZeroDepthPocket.png|x400px|border|center]]
|
# After resizing the hammer-shaped pocket to fit on the workpiece, a set of text pockets were added
#* The letters were added as individual text geometries to allow spacing to be increased; otherwise, the cutting tool can't fit between them
# The letters were moved into place on the hammer handle, and the feature depth on the Cut tab of the popup window was set to '''zero'''
|-
! scope="row" | Step 2:
| [[file:WS_X-Carve_ClassFeatureZeroDepthPocketSimulation.png|x400px|center|border]]
|
# The zero depth of the letters makes Easel cut around them, resulting in raised lettering in the hammer-shaped pocket feature
# Note that there are limits to this method:
#* Features have to be robust enough to hold up to cutting forces. Thin, tall features (such as lettering) may break off during machining
#* The features have to be large enough for the cutting tool to create them. The lack of a hole in the A shows that this geometry is too small to fit the cutting tool
|}

=== Geometry: Importing Raster Images ===
{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassImageExampleHammer.png|border|center]]
|
* Easel can import a variety of files. The most common ones are image files, which are shown below. The process is different for raster or vector files.
** [https://en.wikipedia.org/wiki/Raster_graphics Raster graphics] files, such as .BMP, .GIF, JPEG, and .PNG files, require interpretation as part of the import process
** [https://en.wikipedia.org/wiki/Vector_graphics Vector graphics] files, such as .SVG, import directly into Easel
** Easel will also import CAD drawings or pre-programmed G-code. The process is similar, but not addressed by this example.
* For practice, try importing the hammer icon (a .PNG raster image) to the left
## Right click on the image, and choose "Save Image As"
## Save the file to your computer, in a location where you'll be able to find it later
|-
! scope="row" | Step 2:
| [[file:WS_X-Carve_ClassGeometryImportImageMarkup.png|x400px|center|border]]
|
# Find the '''Import''' button on the Geometry toolbar, on the left of the Easel window.
# Choose '''Image Trace''' from the menu.
|-
! scope="row" | Step 3:
| [[file:WS X-Carve ClassImportImageWindowUploadMarkup.png|450px|center|border]]
|
# In the popup window, click on the '''Upload file''' button
|-

! scope="row" | Step 4:
| [[file:WS X-Carve ClassImportImageTraceFileMarkup.png|500px|center|border]]
|
# The file selection popup window will default to your computer, showing '''My Device''' at the top of the screen
# Click on '''Select Files to Upload''' to open a file selection window
#* Navigate to where you previously saved the hammer icon, and select the file to upload
# If you can't find the file, choose the '''Link (URL)''' icon on the left of the popup window
#* Copy the URL below into the URL field, and click the blue button:
<nowiki> https://wiki.sparkmakerspace.org/images/e/e4/WS_X-Carve_ClassImageExampleHammer.png </nowiki>
|-

! scope="row" | Step 5:
| [[file:WS X-Carve ClassImportImageSettingsImportMarkup.png|500px|center|border]]
|
# Once the file has been uploaded, Easel will try to trace the shape outline so the resulting geometry can be put into the CAM workspace
#* The hammer icon is easy for Easel to interpret, because it's a dark outline on a white background with sharp delineation between the two
#* More complex images, with lots of greys or colors, will be more difficult to import
#* Images without enough contrast between the subject and the background may show as a uniform grey field during import
# There are four settings which can be adjusted prior to importation.
#* '''Threshold''' defines how much contrast is required is required between the subject and the background before Easel draws a separating line. A higher threshold value requires more contrast with the background
#* '''Smoothing''' defines how sharp the corners of the lines are. A lower smoothing value gives sharper corners
#* '''Invert''' reverses Easel's choice of subject and background
#* '''Trace Outlines''' removes any filled areas
# Adjust the sliders to get some experience with the way Easel does the interpretation
#* Note that a grey '''Loading...''' tag will show in the upper right corner of the popup window while Easel is working
#*Wait until the Loading tag goes away before making more adjustments
# When you are happy with the trace, click the green '''Import''' button
|-

! scope="row" | Step 4:
| [[file:WS X-Carve ClassImportImageTraceResult.png|500px|center|border]]
|
# Easel will insert the result into the CAM workspace
# The image at left shows the result, after being resized to fit the workpiece
# Note that each piece of the hammer icon was imported as a sperate geometry, and can be defined using different feature, if you desire
#* It also means that the pieces can be moved relative to each other, so watch out in complex images with many tiny features - it's easy to get them displaced

|}

=== Geometry: Importing Vector (.SVG) Images ===
{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassImportSVGLink.png|link=https://upload.wikimedia.org/wikipedia/commons/d/dd/Recovery_-_The_Noun_Project.svg|300px|border|center]]
|
# As noted above, [https://en.wikipedia.org/wiki/Vector_graphics Vector graphics] files import directly into Easel, but Easel is limited to .SVG files
# To practice importing an .SVG file, '''press and hold shift''' on your keyboard while '''clicking on the icon to the left'''.
# A copy of the original hammer icon file will open in a new window
# Right click on the file, and choose '''Save As''' to save the file
# Choose an easy to find place on your computer to save the file for use in a couple of steps
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassGeometryImportSVGMarkup.png|x400px|center|border]]
|
# Find the '''Import''' button on the Geometry toolbar, on the left of the Easel window.
# Choose '''SVG''' from the menu.
# A file selection window will open
#* Navigate to where you previously saved the hammer icon .SVG file, and select the file to import
|-

! scope="row" | Step 3:
| [[file:WS X-Carve ClassImportSVGResult.png|500px|center|border]]
|
# The imported geometry may need to be resized to your workpiece, as shown to the left
# As with the raster image import, each piece of the hammer icon was imported as a sperate geometry, and can be defined using different features
|-
|}

==Customize Your Project==

Using the methods above, you can make your own custom shape, text, and hole patterns. Any project that meets the following requirements can be cut as part of the class:
* Use the 1/16-inch fishtail cutting tool
* Uses Easel automatic cut settings
* Use 1/4-inch HDPE material, as defined above
* Use material size limits of 2.5-inch width and length

Some examples are shown below.

[[file:WS X-Carve ClassExample1.png|400px|border]]

[[file:WS X-Carve ClassExample2.png|400px|border]]

== Done? ==
If you have completed your project programming, and are ready to move on to setting up the machine for cutting, go to [[X-Carve: Example Machine Setup|Part 2: Machine Setup]].

X-Carve: Easel

2023-06-03T21:24:58Z

Dan: /* Machine Setup */

[[Category:Woodshop]][[Category:X-Carve]]
==Introduction==
The Spark Woodshop uses the default software for the X-Carve, '''Easel'''. Easel is a combination of computer aided design (CAD) and computer aided manufacturing (CAM) software. It is a very user friendly software, but has limited capabilities. It is free to sign up for an account, but some more advanced capabilities require a subscription.

==Login to Easel==
Go to [https://easel.inventables.com/users/sign_in https://easel.inventables.com/users/sign_in] and sign in

===Creating a New Easel Account===
Go to [https://easel.inventables.com/users/sign_in https://easel.inventables.com/users/sign_in] and choose "Create New Account" then follow the prompts. New accounts should go through the [[#Machine Setup|Machine Setup]] process for the Spark X-Carve.

==Easel Start Screen==
Upon logging in, the Easel Start Screen will appear, as in the example shown below. Users can either choose an existing project to continue working on, or click the green "New Project" button to start a new project from scratch. Either option will bring them to the [[#Easel Main Screen|Easel main screen]].

[[File:WS_X-Carve_EaselStartScreen2.png|center|upright=1.0|border]]

==Easel Main Screen==
The main Easel screen is divided into two major sections: the CAM portion on the left half of the screen, and the simulation portion on the right. The divider separating the two can be dragged left and right with the mouse to change the area of screen dedicated to each side.

[[File:WS_X-Carve_EaselScreen.png|upright=1.0]]

{| class="wikitable" style="width:960px;"
|-
!'''A.''' CAM Workspace !! '''B.''' Simulation Workspace
|-
| style="width: 49%"|'''C.''' Project Name ||'''I.''' [[X-Carve: Easel - Carve|Carve Controls]]
|-
|'''D.''' [[X-Carve: Easel - Geometry|Geometry Toolbar]] || '''J.''' [[X-Carve: Easel - Jog|Machine Jog Controls]]
|-
|'''E.''' X and Y axis origin - “zero” || '''K.''' [[X-Carve: Easel - Materials|Workpiece Definition]]
|-
|'''F.''' Units Toggle || '''L.''' [[X-Carve: Easel - Cutters|Cutting Bit Selection]]
|-
|'''G.''' Additional Workpieces (shown hidden) || '''M.''' [[X-Carve: Easel - Depths and Speeds|Cut Settings (depth of cut, “feeds and speeds”)]]
|-
|'''H.''' Zoom and Home controls || '''N.''' [[X-Carve: Easel - Simulation|Simulation Start Button]]
|}

==Machine Setup==
For new Easel accounts, the parameters for the Spark X-Carve should load automatically when logging into the Woodshop computer attached to the X-Carve controller.

If there are any issues, follow these steps to make sure the machine settings are correct:
# Choose the "Machine" option in the top left of the screen
# Click on the "Edit Your Machine" button.
# Match the parameters to the image below
# Press the Save button.

[[file:WS X-Carve MachineSetup.png|center|]]

X-Carve: Example Carve

2023-06-03T21:04:19Z

Dan:

[[Category:Woodshop]]
[[Category:X-Carve]]
[[Category:Woodshop Class]]

{|class="wikitable" style="float:right; margin-left: 10px;"
|-
|[[X-Carve: Easel|Login to Easel and Start a New Project]]
|-
|[[X-Carve: Example Geometry|Part 1: Creating Geometry and Features]]
|-
|[[X-Carve: Example Machine Setup|Part 2: Setting Up the Machine]]
|-
|[[X-Carve: Example Carve|Part 3: Carving the Part]]
|}

This tutorial is Part 3 of the [[X-Carve Router]] practice example. This portion of the example will explain how to set up the coordinates for your carve, and carve your example part. If you haven't yet, go complete [[X-Carve: Example Geometry|Part 1]] and [[X-Carve: Example Machine Setup|Part 2]] first.

==Connecting the Computer to the Controller==
Only the computer in the Woodshop should be used to run X-Carve programs. It is freely accessible for any members with [[Woodshop Access]].

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ApproachMarkup.png|x400px|center]]
||
#Log into the computer using following credentials:
#*'''User Name:''' Spark
#*'''Password:''' User
|-
! scope="row" | Step 2:
|[[file:WS X-Carve EaselLogin.png|link=https://easel.inventables.com/users/sign_in|x300px|center]]
||
# Open a web browser
# Go to the Easel login page (the image to the left is a link)
# Enter your Easel user name and password to log into your Easel account
# Open the project you programmed in [[X-Carve: Example Geometry|Part 1]]
|-
! scope="row" | Step 3:
|[[file:WS X-Carve E-StopMarkup.png|center]]
||
* Ensure the E-stop on the X-carve controller is reset by twisting it '''clockwise'''.
|}

==Homing and Jogging The Machine==

You're almost ready to cut your project on the X-Carve. Before you get to cutting, there's a few things you'll need to know about controlling the X-Carve spindle position using the computer.

'''KEEP HANDS, FINGERS, AND OTHER BODY PARTS CLEAR OF THE X-CARVE WHEN IT IS OPERATING'''

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve CarveButtonBlue.png|center]]
|
There are two buttons in the upper right corner of the Easel window. Depending on the state of the X-Carve controller, they may be blue or green. If the buttons are '''blue''', the X-Carve controller is not connected to the computer.
* After resetting the E-stop, it may take up to 60 seconds for the controller connection to recover
* If the buttons are still blue after 60 seconds:
*# Ensure the green Power LED is glowing on the front of the X-Carve controller. If it is not:
*#* Ensure the power cord is firmly inserted into the back of the controller
*#* Ensure the power cord is plugged into the power strip next to the computer
*#* Ensure the power switch on the back of the controller is turned on
*#* If the Power LED still does not light, contact the Woodshop Leads for help
*# Ensure the USB cord is fully seated in the front of the controller, and the front of the computer

|-
! scope="row" | Step 2:
|
[[File:WS X-Carve CarveButtonMarkup.png|x84px|center]]
|
Once the buttons have turned '''green''', the X-Carve controller is correctly communicating with the computer.

The ''Carve...'' button will be used later. Right now, click the button with four arrows to open the '''Jog''' controls.
|-
! scope="row" | Step 3:
|[[file:WS X-Carve JogLockMarkup.png|x150px|center]]
|
Easel will ask you to unlock the machine prior to allowing access to the jog controls.

 '''Be aware that the machine can start moving by itself from this point forward. '''

'''Keep hands, fingers, etc. clear of the machine table.''' 

Click the '''Unlock''' button to access the jog control panel.
|-
! scope="row" | Step 4:
|[[file:WS X-Carve JogPanel.png|x300px|center]]
|
'''Jogging''' is a method of moving the spindle manually, by directly controlling the machine motors.

'''Jogging the machine does not respect the limit switches. The machine will follow user directions, even when it will damage the machine. Users must use the jog commands carefully and responsibly to prevent breaking the X-Carve. '''

The Jog Machine panel has several sections, which are described in additional detail below. Two general controls should be mentioned first, however.
* '''Keyboard Controls''': It is easy to overrun the machine travel limits using keyboard commands. Users are requested to limit themselves to the mouse interface.
*''' Layout''': The layout of the jog panel was recently changed in Easel. The new panel is recommended, and will be used in this guide.
|-
! scope="row" | Step 5:
|[[file:WS X-Carve JogPanelAxes.png|350px|center]]
|
The first portion of the jog panel shows the buttons for direction controls. Each set of arrow buttons control a single axis.
* '''Home''': The Home position of the spindle is in the lower left corner of the table, closest to the controller, with the spindle raised to it's highest possible position. The Home position, relative to the other axes, is represented by the house icon.
*''' X-Axis''': The X-axis is from the left to right of the machine.
* '''Y-Axis''': The Y-axis is from front to rear of the machine.
* '''Z-Axis''': The Z-axis is from up to down relative to the machine table.

Also shown is a set of coordinates on all three axes. In this image at left, the machine is in the Home position, and all three coordinate values are zero.

Clicking the arrow buttons for each axis will move the spindle in the associated direction. Care should be taken when near the edges of the table to prevent exceeding the limits of machine travel.

|-
! scope="row" | Step 6:
|[[file:WS X-Carve JogIntervalMarkup.png|350px|center]]
|
The next portion of the jog panel shows the options for travel rate, or interval. The interval is the distance traveled by the spindle for each click on one of the directional controls. The standard settings are in inches and in factors of 10, but the interval can be set in to millimeters, or set for custom interval values.

Due to control issues, users are advised to use only the lower three settings. The travel rate, particularly in the Z-axis, using the highest interval setting is dangerous for the machine.
|-
! scope="row" | Step 7:
|[[file:WS X-Carve JogPanelLocations.png|350px|center]]
|
The last portion of the jog panel has two buttons on it.
*'''Home''': This will bring the spindle to the Home position.
** Pressing the Home button will first bring the Z-axis to the uppermost position, then the X and Y axes to the Home corner.
** "Homing the machine" is recommended, but not required. It is particular advantageous when multiple carving steps are required, or the same carve is being repeated several times.
* '''Work Zero''': This will bring the spindle first to the Home position, then to the last Work Zero position.
** The work zero position is set as part of the Carve setup.
** The Work Zero button is useful if cutting a project is interrupted. It allows the user to check the work zero, without having to set it again.
** Additional information on the work zero is found in the carving portion of the example, below.
|-
|}

==Carving!==

Finally, it's time to actually make chips. There are three portions of this step: preparing the cut, setting up the work zero, and cutting the part.

===Preparing===
{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve CarveButton.png|center]]
|
# Press the green '''Carve...''' button in the upper right corner of the Easel window.
|-
! scope="row" | Step 2:
|
[[File:WS X-Carve CarveMeasure.png|400px|center]]
|
# Confirm the '''thickness''' of the workpiece is correct. It should match the project material defined in [[X-Carve: Example Geometry |Part 1]]
# Confirm the type of '''material''' is correct. It should match your workpiece, and the project material defined in [[X-Carve: Example Geometry |Part 1]]
# If material thickness and type are both correct, click the blue '''Confirm material thickness''' button
|-
! scope="row" | Step 3:
|[[file:WX X-Carve CarveClampMarkup.png|400px|center]]
|
# Confirm the workpiece is securely '''clamped''' down.
#* Reach over, give it a shove, and make sure it doesn't wiggle.
#* If it's not secure, go back to [[X-Carve: Example Machine Setup|Part 2]] and clamp it down firmly
# If it is secure, click on the blue '''Material is secure''' button.

|-
! scope="row" | Step 4:
|[[file:WS X-Carve CarveConfirmBitMarkup.png|400px|center]]
|
# Confirm that the '''correct tool''' is installed in the the spindle router.
#* If the cutting tool in the spindle is correct, but the image on the screen is wrong, go back to [[X-Carve: Example Geometry |Part 1]] to correct it.
#** It it possible to change the '''Bit''' definition in this screen if the diameter does not change, and you're using the Easel automatic feeds and speeds.
#* If the cutting tool on the screen is correct, but doesn't match the one in the spindle router, go back to [[X-Carve: Example Machine Setup|Part 2]] to install the correct bit.
# If the cutting tool in the spindle router matches the cutting bit on the screen, click the blue '''Confirm bit size''' button
|-
|}

=== Setting Work Zero ===
Defining the '''work zero''' means telling the X-Carve where the tip of the cutting bit is, and where the workpiece is. There are two was to do with: with the Z-axis probe, and by manually touching the tip of the cutting bit to the corner of the workpiece. Using the probe is usually faster and more accurate. It is also less likely to break or damage very small cutting bits. For this example, Spark recommends using the probe, but both methods are described below.

==== Probe Work Zero ====

The Z-probe is three pieces, connected by wires. There is a barrel plug, with one black wire and one red wire coming out. The black wire connects to a spring clip. The red wire connects to a brass touch plate. The Z-probe should be stored in the cart tool tray when not in use. If you don't want to use the Z-probe, skip to the [[#Manual Work Zero|manual work zero]] method.

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve CarveWorkZeroChoiceProbeMarkup.png|400px|center]]
|
# Click the blue '''Probe''' button
|-
! scope="row" | Step 2:
|
[[File:WS X-Carve CarveWorkZeroAutoPositionMarkup.png|400px|center]]
|
# Use the jog controls to move the spindle over the workpiece
#* Care should be taken to avoid striking any of the clamp parts while jogging, to prevent damage to the clamp or cutting bit
#* The tip of the cutting bit should be at least 3/4-inch above the workpiece
# Once the spindle is in position, click the blue '''Confirm position''' button
|-
! scope="row" | Step 3:
|[[file:WS X-Carve CarveProbePlugInstall.png|400px|center]]
|
# Plug the barrel plug into the silver jack on the X-Carve.
#* The jack can be found behind the router on the top of Z-axis carriage
# The checkbox after '''Plug the lead into the carriage''' will automatically turn green, and move you to the next step
|-
! scope="row" | Step 4:
|[[file:WS X-Carve CarveProbeClipInstalledMarkup.png|400px|center]]

[[file:WS X-Carve CarveWorkZeroAutoClipMarkup.png|400px|border|center]]
|
# Attach the black spring clip to the collet assembly on the spindle router.
#* The metal jaws of the clip must make contact with the metal of the collet assembly
# When the black spring clip is installed, click on the blue '''Clip is attached''' button
|-
! scope="row" | Step 5:
|[[file:WS X-Carve CarveProbePlateTouchMarkup.png|400px|center]]
|
# Gently touch the brass touch plate to the cutting bit.
# The ''No contact'' light will turn to '''Contact''' and automatically move you to the next step
|-
! scope="row" | Step 6:
|[[file:WS X-Carve CarveProbePlateReadyMarkup.png|400px|center]]

[[file:WS X-Carve CarveWorkZeroAutoTouchPlateButtonMarkup.png|400px|border|center]]
|
# Place the brass touch plate directly below the cutting bit
# Click the blue '''Touch plate it in place''' button
|-
! scope="row" | Step 7:
|[[file:WS X-Carve CarveWorkZeroAutoStartProbingMarkup.png|400px|center]]
|
* Press the blue '''Start probing''' button
|-
! scope="row" | Step 8:
|[[file:WS X-Carve CarveWorkZeroAutoProbing.png|400px|center]]
|
# The X-Carve will automatically move the Z-axis down until the tip of the cutting bit contacts the touch plate, then retract.
#* If the probe looks like it will miss the touch plate, press the blue "Stop probing" button, and correct the fault before proceeding
|-
! scope="row" | Step 9:
|[[file:WS X-Carve CarveWorkZeroAutoDisconnectMarkup.png|400px|center]]
|
# Gently pull the barrel plug from the jack on the X-Carve
# Disconnect the black spring clip from the collet assembly
# Put the Z-probe back in the cart tool tray
# Click the blue '''Z-Probe is put away'''
|-
! scope="row" | Step 10:
|[[file:WS X-Carve CarveWorkZeroAutoXYCornerMarkup.png|400px|center]]
|
* Jog the tip of the cutting bit to above the corner of the workpiece
** Avoid crashing the cutting bit into clamps, fixtures, or jigs on the table
** Job intervals should be reduced as the cutting bit gets closer to the workpiece
** The tip of the cutting bit can be any height above the workpiece
* When the tip of the cutting bit is just above the lower left corner of the workpiece, click the blue '''Set XY zero''' button.

There is also a ''Use last XY zero'' button. This button may be used when:
* Multiple cutting operations are being performed on the same part with the same cutting bit
* Multiple instances of identical parts are being cut using a fixed alignment jig
|-
! scope="row" | Step 11:
|colspan=2 style="text-align:center; padding: 25px"| '''You may now skip the manual method of setting work zero, and go straight to [[#Carve Start and Operation|carving]]. '''
|}

==== Manual Work Zero ====
{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve CarveWorkZeroChoiceManualMarkup.png|400px|center]]
|
# Click the blue '''Manual''' button
|-
! scope="row" | Step 2:
|
[[File:WS X-carve CarveManualWorkZeroMarkup.png|400px|center]]
|
# Jog the tip of the cutting bit to just touch the corner of the workpiece
#* Avoid crashing the cutting bit into clamps, fixtures, or jigs on the table
#* Care must be taken when making contact to prevent damage to the cutting bit or workpiece
#* Job intervals should be reduced as the cutting bit gets closer to the workpiece
# When the tip of the cutting bit is just touching the lower left corner of the workpiece, click the blue '''Use new position''' button.

There is also a ''Use last position'' button. This button may be used when:
* Multiple cutting operations are being performed on the same part with the same cutting bit
* Multiple instances of identical parts are being cut using a fixed alignment jig
|-
|}

=== Carve Start and Operation ===
After setting the work zero, you're finally ready to power up the spindle router and carve your part!

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve SpindleRouterSpeedPowerMarkup.png|400px|center]]
|
# There are two controls on top of the spindle router:
## '''Speed dial''': The speed is set using the speed dial. In almost all cases, it should be set to '''1'''.
##* The speed dial goes from 1 to 6 (16,000 to 27,000 RPM)
##* Speed can be changed while the spindle router is running, but should only be done when the X-Carve is stationary.
## '''Power Switch''': Turns the router on and off.

#Switch the power '''on''' now to start the spindle router
|-
! scope="row" | Step 2:
|
[[File:WS X-Carve CarveSpindleConfirmationMarkup.png|400px|center]]
|
# Once the spindle router is spinning, click the blue '''The spindle is on''' button
|-
! scope="row" | Step 3:
|
[[File:WS X-Carve CarveFinalCarveMarkup.png|400px|center]]
|
# Ensure the X-Carve machine table is clear of everything but your workpiece and clamps
# Click the blue '''Carve!''' button to start the automatic cutting operations

'''STAY WITH REACH OF THE E-STOP BUTTON UNTIL THE CARVING IS COMPLETE'''
|-
! scope="row" | Step 4:
|
[[File:WS X-Carve CarveRunControls.png|400px|center]]
|
'''While the X-Carve is running, watch it carefully. Don't be afraid to hit the E-stop button if the machine does anything unexpected!'''

While the X-Carve is running, there are a few useful controls in the upper right corner of the Easel window.
* '''Feed Rate''': The plus and minus button allow adjustment of the feed rate, in 10% increments, while cutting
* '''Percent Complete''': This shows the calculated percentage of the work done, and an estimate of the remaining time
* '''Pause / Run Button''': Pausing the carve allows the user to check on progress, or move clamps to prevent crashing. Once paused, the button is clicked again to pick up the carve where it was paused.
* '''Stop Button''': This ends the carve at the current completion point
|-
! scope="row" | Step 5:
|
[[File:WS X-Carve CarveComplete.png|400px|center]]
|
# Turn the spindle router power switch to '''off'''

Your project is finished cutting! If it didn't come out quite as planned, clicking the left logo will bring you to some basic troubleshooting information. Clicking the right button will summarize your feeds and speeds. Clicking the X in the upper right will bring you back to the Easel window.
|-
! scope="row" | Step 6:
|
[[file:WS X-Carve CartTrayClose.png|400px|center]]
|
When done with the X-Carve, please ensure it is clean and ready for the next user.
# Remove the cutting bit and collet assembly
# Return the collet assembly and wrench to the cart tool tray
# If the cutting bit belongs to Spark, return it to the cart tool tray
# Remove all clamp pieces (arms, bases, screws) from the tool table, and return them to the cart tool tray
# Brush, sweep, and vacuum to remove all chips from the X-Carve table
# '''Ensure the E-Stop button is pressed down before walking away from the X-Carve'''
|-
|}

==Done!==

Congratulations! You've completed the X-Carve example, and have hopefully walked away with a custom widget. If you've paid attention during the class, your instructor will sign off your certification and you can use the X-Carve anytime Spark is open.

'''Please be safe!'''

X-Carve: Example Machine Setup

2023-06-03T20:46:01Z

Dan:

X-Carve: Example Geometry

2023-06-03T20:39:29Z

Dan:

[[Category:Woodshop]]
[[Category:X-Carve]]
[[Category:Woodshop Class]]

{|class="wikitable" style="float:right; margin-left: 10px;"
|-
|[[X-Carve: Easel|Login to Easel and Start a New Project]]
|-
|[[X-Carve: Example Geometry|Part 1: Creating Geometry and Features]]
|-
|[[X-Carve: Example Machine Setup|Part 2: Setting Up the Machine]]
|-
|[[X-Carve: Example Carve|Part 3: Carving the Part]]
|}
This tutorial is Part 1 of the [[X-Carve Router]] practice example. The example project will be a small [https://en.wiktionary.org/wiki/tuit#English round tuit] out of multi-color HDPE plastic. This portion of the example will explain how to use the Easel software to create a new project file, create or import geometry, and define features.

==Start A New Project==
''See also: [[X-Carve: Easel]]''

# If you haven't already, create an Easel account by following the steps on [[X-Carve: Easel]] page.
## Make sure to [[X-Carve: Easel#Machine Setup|set up the Spark X-Carve machine paremeters]] in the new account
# Go to [https://easel.inventables.com/users/sign_in https://easel.inventables.com/users/sign_in] and sign in
# Start a new project using the green button in the upper right of the [[X-Carve: Easel#Easel Start Screen|Easel Start Screen]]
# Easel will bring you to the [[X-Carve: Easel#Easel Main Screen|Easel Main Screen]]
# Click on '''Untitled''' in the upper left of the Easel window, and type a new name into the popup window. "Round Tuit" is recommended, but the choice is yours.
# Click the '''Close''' button to close the popup window.

==Define Project Material==
''See also: [[X-Carve: Easel - Materials]]''

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve MaterialButton.png|center]]
|
#The first step is to define the [[X-Carve: Easel - Materials|workpiece material]]. Start by clicking on the Materials button in the upper right corner of the Easel window.
* The default material for a new project is a birch plywood, 12 inches long by 8 inches wide by one-half inch thick
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassMaterialMarkup.png|center]]
|
# Use the dropdown menu to select '''2-Color HDPE'''.
#* If preferred, you can also match the color to the class workpiece using the second dropdown menu to the right, but it will not affect the cut settings. This example uses red and white for contrast; the class colors will vary.
# Set the Width (X) and Length (Y) to '''5.75 inches''', and the Thickness (Z) to '''0.25 inches'''
# Set the outer layer thickness in field A to '''0.063 inches'''.
#* The inner layer thickness value in field B will be automatically calculated
# Click the Material button again, or click outside the popup window, to close the Material popup window.
|}

==Set Project Cutting Tool==
''See also: [[X-Carve: Easel - Cutters]] ''

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve BitButtonMarkup.png|center]]
|
# Once the material has been defined, the next step is to define the cutting tool, or "''cutter''", which may also called "''bit''", as Easel does. Start defining the cutting bit by clicking on the '''Bit''' button in the upper right corner of the Easel Window.
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassCuttingBit.png|center]]
|
# Choose the '''1/16 Fishtail Spiral''' bit from the list.
#* If the correct bit is not shown on the list, follow the steps on the [[X-Carve: Easel - Cutters|cutter]] page to add it.
# Click the Bit button again, or click outside the popup window, to close the Bit popup window.
|}

===Set Project Feeds and Speed===
''See also: [[X-Carve: Easel - Depths and Speeds]]''

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve CutSettingButton.png|center]]
|
This class will use the default settings for cutting feed rate and spindle speeds, which Easel will set automatically based on the material and cutter choices.
# Click on the Cut Settings button in the upper right corner of the Easel window.
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassCutSettings.png|center]]
|
# Ensure that the '''Automatic''' option is highlighted blue by clicking on it.
#* Feed settings should be similar to the ones shown at left. If the settings are different, ensure the correct cutting tool was selected.
|}

==Define Project Geometry and Features==
''See also: [[X-Carve: Easel - Geometry]], [[X-Carve: Easel - Features]]''

Each project is built out of a series of [[X-Carve: Easel - Geometry|gometric shapes]], which are used to define the cutting [[X-Carve: Easel - Features|features]]. Easel uses the terms '''Shape''' for geometry, and '''Cut''' for features. Easel allows three types of features: profiles, pockets, and drilled holes.

There are three steps in creating the round tuit, and each step uses a different geometry and feature combination.

===Profile: Create Outside Circle===

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS_X-Carve_ClassGeometryCircleMarkup.png|center|border]]
|
# Start with defining the geometry of the outer shape of the tuit. On the left side of the Easel window, find the '''Geometry toolbar'''
#* The tool bar may be hidden. Click the grey box with two chevrons in it, in the upper left corner of the Easel window, to show the toolbar.
# Click the top '''Shapes''' box to expand the selection of default shapes
# Choose the '''Circle''' option, and Easel will insert a circle in your CAM workspace
|-
! scope="row" | Step 2:
| [[file:WS_X-Carve_ClassCircleGeometryMarkup.png|center]]
|
# Once the circle is placed, it can be manipulated using the mouse or the Shape tab in the pop-up window.
# Use the Shape tab to set the circle:
## Find the Position control which looks like you rolled a 5 on a die. Click the '''lower left corner''' button
## Set the X Position to '''0.250 inches'''
## Set the Y Position to '''0.250 inches'''
## Set the Width to '''2.000 inches'''
## Set the Height to '''2.000 inches'''
## Set the Angle of rotation to '''zero degrees'''
## Click the '''Lock''' logo at the bottom to lock the circle in position. This will prevent it from being accidently moved as you work on other parts of the project.
|-
! scope="row" | Step 3:
| [[file:WS X-Carve ClassCircleFeatureMarkup.png|center]]
|
# Now that the geometry is set, you need to define the feature which will be cut. The default feature is a shallow pocket, as is visible in the simulation portion of the Easel window. Because this is the outside surface of the tuit, you will need to set the feature as a profile which will cut all the way through the part.
# With the circle geometry selected, click on the '''Cut''' tab in the popup window
# Use the Cut tab to set the the profile feature:
## Set the depth to '''0.250 inches'''
##* This can be done either by using the slider, or by typing into into the Depth box
## The Cut Path area currently reads "Cut out a pocket". Click on it, and choose '''Cut outside shape pocket'''
##* Because Easel now knows you're cutting your project out of the rest of the workpiece, it will automatically add the Use Tabs box to the bottom of the popup window.
## Ensure the '''Use Tabs''' box is checked (it should be on by default)
## The default options for tab Length of '''0.250 inches''' and tab Height of '''0.080 inches''' will work fine
## Set the tab Quantity down to ''3''
##* The tabs are visible in the CAM workspace as yellow bars on the black circle. They can be moved with the mouse by clicking and dragging.
##* Tabs will not be shown in the Simulation portion of the Easel window, though they will be present in the tool paths.
|}

===Pocket: Text===

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-carve ClassGeometryFontsMarkup.png|x448px|center|border]]
|
# It's now time to define the text of the tuit. Start by choosing the '''T''' (for '''Text''') button on the Geometry toolbar
# The available fonts are shown. For this example, choose '''CODE PRO''' from the pop-up window
# "TEXT" will show up on your screen. Don't worry about the size right now. Choose the text, delete the exiting letters, and type '''TUIT''' into the text box
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassTextGeometryMarkup.png|center]]
|
# The text is too large to fit within the outline of the tuit. Start the resizing process by clicking on the text to select it, then click the '''Link button''' in the Shape tab of the pop-up window
#* The link button ensures that the current ratio of height to width is maintained. Changing either the height or the width will automatically change the other to maintain the same shape proportions
# Change the '''Width''' of the text to '''1.75 inches''' to fit within the 2-inch circle of the tuit. The Height will change automatically
#* You can try changing the width to 1.25 inches, and noting the effect on the simulation portion on the right of the Easel window. When the text is this small, the currently defined cutting bit (1/16th inch diameter) can't fit into inside the letters. While the text is still visible in the CAM portion of the window on the left, it's gone from the simulation portion on the right
#* Return the Width value to 1.75 inches, and the text will reappear in the simulation portion of the window
|-
! scope="row" | Step 3:
|[[file:WS X-Carve ClassGeometriesSelected.png |center]]
|
# To center the text, select the text box (if not already selected) by clicking on it
# Hold the '''Shift''' key on the keyboard, and select the circle by clicking on it
#* The two items may also be selected by dragging a highlight box around all or part of the geometries with the mouse
#* The highlight box will select everything it touches, which can result in unintentionally selecting geometries in a crowded area. Use with care!
|-
! scope="row" | Step 4:
|[[file:WS X-Carve GeometryAlignmentToolbarMarkup.png|center]]
|
# The Geometry Alignment toolbar will appear on the top of the CAM portion of the Easel window. Clicking the '''Center Horizontally''' and '''Center Vertically''' buttons will place the text in the center of the circle
#* In this case, you previously locked the circle in place, so only the text moved. If the circle position had not been locked, both geometries may have moved to allow the alignment
|-
! scope="row" | Step 5:
| [[file:WS X-Carve ClassTextFeatureMarkup.png|center]]
|
# Ensure that only the text is selected. Click on the '''Cut''' tab of the pop up window
#* Changes to feature definitions made in the Cut tab will affect all selected geometries
# Set the Depth to '''0.1 inches'''
#* The exact depth value is not very important, but it should be deeper than the topmost layer of plastic. The resulting color contrast between the top and middle layers is important for legibility
#*The border between the layers is shown on the slider above the depth box, identified by a red arrow in the image to the left
# The Cut Path should be '''Clear out a pocket''' by default. If it's not, use the Cut Path dropdown to choose the correct option
|}

===Drill: Hanging Hole===

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassGeometryDrillMarkup.png|x400px|center|border]]
|
# Now you'll drill a hole in the top of the tuit to hang it on a keychain, wall, or workbench
#* The machine will use same cutter to drill the hole as cut pockets and profiles, so it is important the bit be center cutting. The bit chosen at the start of this example is a center cutting bit
# Click the '''Drill''' button on the Geometry toolbar. A drill hole geometry will appear in the CAM portion of the Easel window
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassDrillGeometryMarkup.png|center]]
|
# Use the skills you've learned to move the drill hole in an appropriate place on the tuit
#* You can click and drag the drill hole anywhere on the tuit
#* You can set the the position using the Shape tab values shown to the left, like you did in Step 2 of defining the outside circle
#* You can align the hole to the centerline of the tuit at any height, like you did in Steps 3 and 4 of defining the text
|-
! scope="row" | Step 3:
|[[file:WS X-Carve ClassDrillFeatureMarkup.png|center]]
|
# Once the hole is in the right location, check the '''Cut''' tab of the popup window
# Confirm that the hole is being drilled the full depth of the workpiece, or '''0.25 inches'''
|}

==Checking Toolpaths==

{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassSimulateViewMarkup.png|x500px|center|border]]
|
# Easel automatically creates toolpaths from the features you've previously defined. This is easy, which is good, but it also means you, as the user, have limited control of the process
# In the Simulation portion of the Easel window, find and click the '''Simulate''' button in the lower right corner
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassSimulateToolpathsMarkup.png|x500px|center|border]]
|
# Easel will automatically calculate the paths the cutting tool needs to take in order to form the features you've defined.
#* In the image on the left, the color of the workpiece has been changed to more clearly show the toolpath lines
#* Red lines are movements of the X-Carve in '''rapid''' mode. Rapid movements are done when the cutting tool is clear of the workpiece, and are relatively high speed
#** Note that the red lines start at the 0, 0 origin of the part (lower left corner), and return there at the end of the cutting operations. Keep this in mind when positing clamps on your workpiece
#**The rapid speed of the machine can be set by the user, but for the X-Carve, the default is fine
#* Blue lines are cutting movements. These are the values set by the '''Cut settings''' , which in this example are automatically calculated by Easel based on the size of the cutting bit and the workpiece material
# There are three useful items on the bottom of the screen
## The first item is the '''Play''' button. Pressing this button will play through the movements of the machine to cut the tuit
## The second item is is a block of simulation playback controls. Trying the various settings is the fastest way to learn how to use them. They won't affect any of the features, geometry, or cut settings of the tuit, just the simulation
## The third item is a time estimate for cutting your project. In this example, Easel expects the cutting time for the tuit to be about three minutes
|}

::'''''That's it, you've completed the programming on your round tuit! '''''
::*'''''If you want to, you can cut this project out on the X-Carve as your certification part. '''''
::*'''''If you want something more personalized, you can try some of the additional steps below'''''

==Personalized Project==
To make yourself a personalized certification project, start a new project, create your geometry, and define your features. To keep things fair for everyone in the class, dimensions are limited to '''2.5 inches by 2.5 inches'''. The steps below show you how to start a new project, and a few more methods of creating geometry.

=== Creating a New Project ===
{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassProjectNewMarkup.png|center]]
|
# Start a new project by clicking on the '''Project''' menu item in the upper left portion of the Easel window, then choosing '''New''' from the dropdown menu
# Rename the new project by clicking on the '''Untitled''' block in the upper left portion of the Easel window
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassPersonalMaterial.png|center|border]]
|
# Define the material in the same way you did [[#Define Project Material|above]], but this time the Width (X) and Length (Y) will both be '''2.5 inches'''
# Set the [[#Set Project Cutting Bit|cutting bit]] as the '''1/16 Fishtail'''
# Set the [[#Set Project Feeds and Speeds|cut settings]] to '''Automatic'''
|}

=== Geometry: Easel Design Library ===
{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassGeometryOptionsLibraryMarkup.png|x400px|border|center]]
|
# Click on the apple-shaped '''Pro Design Library''' icon in the Geometry Toolbar, on the left of the Easel window
# The Easel library of shapes will show in a popup window
|-
! scope="row" | Step 2:
| [[file:WS X-Carve DesignLibraryScreen1Markup.png|x400px|center|border]]
|
# There is a list of shape categories on the left side of the popup window
# There are Basic shapes on the top of the screen. These are shapes that are available to everyone with an Easel account
# There are Pro Designs on the bottom of the screen. These shapes are only available to users with a paid Easel Pro account
# For this example, the '''Tools''' category was selected. Clicking on the '''hammer shape''' will bring you to the next screen
|-
! scope="row" | Step 3:
| [[file:WS X-Carve DesignLibraryScreen2.png|x400px|center|border]]
|
# The second screen allows you to set the feature type by choosing one of the options. The top left option, "Fill", is the same as "Cut out a pocket" in the Cut tab of the CAM workspace popup window
#* The feature type can be changed later through the Cut tab of the CAM workspace popup window
# Click the '''Fill''' button insert the shape into the CAM workspace
|}

=== Geometry: Zero Depth Pockets ===
{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassFeatureZeroDepthPocket.png|x400px|border|center]]
|
# After resizing the hammer-shaped pocket to fit on the workpiece, a set of text pockets were added
#* The letters were added as individual text geometries to allow spacing to be increased; otherwise, the cutting tool can't fit between them
# The letters were moved into place on the hammer handle, and the feature depth on the Cut tab of the popup window was set to '''zero'''
|-
! scope="row" | Step 2:
| [[file:WS_X-Carve_ClassFeatureZeroDepthPocketSimulation.png|x400px|center|border]]
|
# The zero depth of the letters makes Easel cut around them, resulting in raised lettering in the hammer-shaped pocket feature
# Note that there are limits to this method:
#* Features have to be robust enough to hold up to cutting forces. Thin, tall features (such as lettering) may break off during machining
#* The features have to be large enough for the cutting tool to create them. The lack of a hole in the A shows that this geometry is too small to fit the cutting tool
|}

=== Geometry: Importing Raster Images ===
{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassImageExampleHammer.png|border|center]]
|
* Easel can import a variety of files. The most common ones are image files, which are shown below. The process is different for raster or vector files.
** [https://en.wikipedia.org/wiki/Raster_graphics Raster graphics] files, such as .BMP, .GIF, JPEG, and .PNG files, require interpretation as part of the import process
** [https://en.wikipedia.org/wiki/Vector_graphics Vector graphics] files, such as .SVG, import directly into Easel
** Easel will also import CAD drawings or pre-programmed G-code. The process is similar, but not addressed by this example.
* For practice, try importing the hammer icon (a .PNG raster image) to the left
## Right click on the image, and choose "Save Image As"
## Save the file to your computer, in a location where you'll be able to find it later
|-
! scope="row" | Step 2:
| [[file:WS_X-Carve_ClassGeometryImportImageMarkup.png|x400px|center|border]]
|
# Find the '''Import''' button on the Geometry toolbar, on the left of the Easel window.
# Choose '''Image Trace''' from the menu.
|-
! scope="row" | Step 3:
| [[file:WS X-Carve ClassImportImageWindowUploadMarkup.png|450px|center|border]]
|
# In the popup window, click on the '''Upload file''' button
|-

! scope="row" | Step 4:
| [[file:WS X-Carve ClassImportImageTraceFileMarkup.png|500px|center|border]]
|
# The file selection popup window will default to your computer, showing '''My Device''' at the top of the screen
# Click on '''Select Files to Upload''' to open a file selection window
#* Navigate to where you previously saved the hammer icon, and select the file to upload
# If you can't find the file, choose the '''Link (URL)''' icon on the left of the popup window
#* Copy the URL below into the URL field, and click the blue button:
<nowiki> https://wiki.sparkmakerspace.org/images/e/e4/WS_X-Carve_ClassImageExampleHammer.png </nowiki>
|-

! scope="row" | Step 5:
| [[file:WS X-Carve ClassImportImageSettingsImportMarkup.png|500px|center|border]]
|
# Once the file has been uploaded, Easel will try to trace the shape outline so the resulting geometry can be put into the CAM workspace
#* The hammer icon is easy for Easel to interpret, because it's a dark outline on a white background with sharp delineation between the two
#* More complex images, with lots of greys or colors, will be more difficult to import
#* Images without enough contrast between the subject and the background may show as a uniform grey field during import
# There are four settings which can be adjusted prior to importation.
#* '''Threshold''' defines how much contrast is required is required between the subject and the background before Easel draws a separating line. A higher threshold value requires more contrast with the background
#* '''Smoothing''' defines how sharp the corners of the lines are. A lower smoothing value gives sharper corners
#* '''Invert''' reverses Easel's choice of subject and background
#* '''Trace Outlines''' removes any filled areas
# Adjust the sliders to get some experience with the way Easel does the interpretation
#* Note that a grey '''Loading...''' tag will show in the upper right corner of the popup window while Easel is working
#*Wait until the Loading tag goes away before making more adjustments
# When you are happy with the trace, click the green '''Import''' button
|-

! scope="row" | Step 4:
| [[file:WS X-Carve ClassImportImageTraceResult.png|500px|center|border]]
|
# Easel will insert the result into the CAM workspace
# The image at left shows the result, after being resized to fit the workpiece
# Note that each piece of the hammer icon was imported as a sperate geometry, and can be defined using different feature, if you desire
#* It also means that the pieces can be moved relative to each other, so watch out in complex images with many tiny features - it's easy to get them displaced

|}

=== Geometry: Importing Vector (.SVG) Images ===
{| class="wikitable"
|-
! scope="row" | Step 1:
|[[file:WS X-Carve ClassImportSVGLink.png|link=https://upload.wikimedia.org/wikipedia/commons/d/dd/Recovery_-_The_Noun_Project.svg|300px|border|center]]
|
# As noted above, [https://en.wikipedia.org/wiki/Vector_graphics Vector graphics] files import directly into Easel, but Easel is limited to .SVG files
# To practice importing an .SVG file, '''press and hold shift''' on your keyboard while '''clicking on the icon to the left'''.
# A copy of the original hammer icon file will open in a new window
# Right click on the file, and choose '''Save As''' to save the file
# Choose an easy to find place on your computer to save the file for use in a couple of steps
|-
! scope="row" | Step 2:
| [[file:WS X-Carve ClassGeometryImportSVGMarkup.png|x400px|center|border]]
|
# Find the '''Import''' button on the Geometry toolbar, on the left of the Easel window.
# Choose '''SVG''' from the menu.
# A file selection window will open
#* Navigate to where you previously saved the hammer icon .SVG file, and select the file to import
|-

! scope="row" | Step 3:
| [[file:WS X-Carve ClassImportSVGResult.png|500px|center|border]]
|
# The imported geometry may need to be resized to your workpiece, as shown to the left
# As with the raster image import, each piece of the hammer icon was imported as a sperate geometry, and can be defined using different features
|-
|}

==Customize Your Project==

Using the methods above, you can make your own custom shape, text, and hole patterns. Any project that meets the following requirements can be cut as part of the class:
* Use the 1/16-inch fishtail cutting tool
* Uses Easel automatic cut settings
* Use 1/4-inch HDPE material, as defined above
* Use material size limits of 2.5-inch width and length

Some examples are shown below.

[[file:WS X-Carve ClassExample1.png|400px|border]]

[[file:WS X-Carve ClassExample2.png|400px|border]]

== Done? ==
If you have completed your project programming, and are ready to move on to setting up the machine for cutting, go to [[X-Carve: Example Machine Setup|Part 2: Machine Setup]].